Sludging

Once the life-cycle inventory has been quantified, we can attempt to characterize and assess the eflfects of the environmental emissions in a life-cycle impact analysis. While the life-cycle inventory can, in principle at least, be readily assessed, the resulting impact is far from straightforward to assess. Environmental impacts are usually not directly comparable. For example, how do we compare the production of a kilogram of heavy metal sludge waste with the production of a ton of contaminated aqueous waste A comparision of two life cycles is required to pick the preferred life cycle. 

In aerobic processes, the mean sludge residence time is typically 5 to 10 days. The hydraulic residence time is typically 0.2 to 0.3 days. Suspended growth aerobic processes are capable of removing up to 95 percent of BOD. 

Another suspended growth method is the upward-flow anaerobic sludge blanket illustrated in Fig. 11.6a. Here the sludge is contacted by upward flow of the feed at a velocity such that the sludge is not carried out of the top of the digester. 

A third method of contact known as an anaerobic filter also uses upward flow but keeps the sludge in the digester by a physical barrier such as a grid. 

In all types of biological processes, excess sludge is produced which must be disposed of. The treatment and disposal of sludge are major problems which can be costly to deal with. Anaerobic processes have the advantage here, since they produce considerably less sludge than aerobic processes (on the order of 5 percent of aerobic processes for the same throughput). 

Sludge disposal typically can be responsible for 25 to 40 percent of the operating costs of a biological treatment system. Treatment of sludge is aimed primarily at reducing its volume. This is so because the sludge is usually 95 to 99 percent water and the cost of disposal... 

Dispersingagents, such as polyethylene polyamide succinimides or methacrylate-type copolymers, are added to motor oils to disperse low-temperature sludge formed in spark-ignition engines. 

During storage, sediments decant with the water phase and deposit along with paraffins and asphalts in the bottoms of storage tanks as thick sludges or slurries (BS W). The interface between the water-sediment and the crude must be well monitored in order to avoid pumping the slurry into the refinery s operating units where it can cause serious upsets. 

To lessen the risk of pumping sludges or slurries into a unit, the practice is to leave a safety margin of 50 cm (heel) below the outlet nozzle or install a strainer on the pump suction line. The deposits accumulate with time and the tanks are periodically emptied and cleaned. 

The oil and gas industry produces much waste material, such as scrap metal, human waste, unspent chemicals, oily sludges and radiation. All of the incoming streams to a facility such as a production platform end up somewhere, and only few of the outgoing streams are useful product. It is one of the responsibilities of the engineer to try to limit the amount of incoming material which will finally become waste material. 

Other compounds which may be found in crude oil are metals such as vanadium, nickel, copper, zinc and iron, but these are usually of little consequence. Vanadium, if present, is often distilled from the feed stock of catalytic cracking processes, since it may spoil catalysis. The treatment of emulsion sludges by bio-treatment may lead to the concentration of metals and radioactive material, causing subsequent disposal problems. 

Other examples of government and military applications of laser-based profilometry include the evaluation of rocket thruster nozzles to locate and measure flame erosion remote inspection of hypervelocity test track and the measurement of sludge deposits on tube internal surfaces. 

Crude lead contains traces of a number of metals. The desilvering of lead is considered later under silver (Chapter 14). Other metallic impurities are removed by remelting under controlled conditions when arsenic and antimony form a scum of lead(II) arsenate and antimonate on the surface while copper forms an infusible alloy which also takes up any sulphur, and also appears on the surface. The removal of bismuth, a valuable by-product, from lead is accomplished by making the crude lead the anode in an electrolytic bath consisting of a solution of lead in fluorosilicic acid. Gelatin is added so that a smooth coherent deposit of lead is obtained on the pure lead cathode when the current is passed. The impurities here (i.e. all other metals) form a sludge in the electrolytic bath and are not deposited on the cathode. 

Now the easy part -isolating your product. One of the most attractive features of this new synthesis is that the standard Ai/(Hg) amination mixture must be tediously filtered to separate the product from the spent aluminum hydroxide sludge at this point. The following remedies this most frustrating step and will probably give many a new outlook on the potential of the AI(Hg) reduction. 

Waste activated sludge Waste biomass Waste-derived fuels Waste disposal Waste-heat boiler... 

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