Copolymers acrylonitrile

PAN has very strong intermolecular forces resulting from the strong polarity of the carbon-nitrogen bond. This results in a polymer that is an excellent gas barrier, but is very stiff and brittle. It cannot be melt-processed as it degrades at 220°C, which is too low for adequate flow. Therefore a copolymer is used to somewhat reduce the intermolecular forces and make the polymer melt-processable. 

High-nitrile resins (HNR) are copolymers with high acrylonitrile content. They are generally very tough materials, with excellent barrier and good transparency. 

A ratio of about 3 1 styrene to acrylonitrile by weight results in styrene-acrylonitrile copolymer (SAN), which is amorphous and transparent, with excellent chemical resistance, heat resistance, and gloss, and good rigidity and tensile and flexural strength. SAN is often used for cosmetic packaging, bottles, overcaps, closures, sprays, and nozzles. Since it does not contain much acrylonitrile, its gas barrier is poor. A ratio of about 7 3 acrylonitrile to styrene results in acrylonitrile-styrene copolymers (ANS), which have very good gas barrier properties. 

Acrylonitrile-butadiene-styrene copolymers (ABS) are random styrene-acrylonitrile copolymers grafted to butadiene, which are amorphous, opaque, and process easily. The properties depend on the ratios of the comonomers used. ABS is used in cosmetics packaging, and has been used in margarine tubs. 

HNR can aiso used in coextruded structures, particuiarly with poiyolefins, in sheet, Aim, or bottie form. The HNR provides gas barrier and chemicai resistance, while the polyolefin provides water vapor barrier. 

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Styrene-acrylonitrile copolymer Styrene- butadiene copolymer, high-impact Polysulfone ... 

Nitrile mbber finds broad application in industry because of its excellent resistance to oil and chemicals, its good flexibility at low temperatures, high abrasion and heat resistance (up to 120°C), and good mechanical properties. Nitrile mbber consists of butadiene—acrylonitrile copolymers with an acrylonitrile content ranging from 15 to 45% (see Elastomers, SYNTHETIC, NITRILE RUBBER). In addition to the traditional applications of nitrile mbber for hoses, gaskets, seals, and oil well equipment, new applications have emerged with the development of nitrile mbber blends with poly(vinyl chloride) (PVC). These blends combine the chemical resistance and low temperature flexibility characteristics of nitrile mbber with the stability and ozone resistance of PVC. This has greatly expanded the use of nitrile mbber in outdoor applications for hoses, belts, and cable jackets, where ozone resistance is necessary. 

Acrylonitrile copolymeri2es readily with many electron-donor monomers other than styrene. Hundreds of acrylonitrile copolymers have been reported, and a comprehensive listing of reactivity ratios for acrylonitrile copolymeri2ations is readily available (34,102). Copolymeri2ation mitigates the undesirable properties of acrylonitrile homopolymer, such as poor thermal stabiUty and poor processabiUty. At the same time, desirable attributes such as rigidity, chemical resistance, and excellent barrier properties are iacorporated iato melt-processable resias. 

Useflil properties of acrylonitrile copolymers, such as rigidity, gas barrier, chemical and solvent resistance, and toughness, are dependent upon the acrylonitrile content in the copolymers. The choice of the composition of SAN copolymers is dictated by their particular appHcations and performance requirements. The weU-balanced and unique properties possessed by these copolymers have led to broad usage in a wide variety of appHcations. 

Thermal Oxidative Stability. ABS undergoes autoxidation and the kinetic features of the oxygen consumption reaction are consistent with an autocatalytic free-radical chain mechanism. Comparisons of the rate of oxidation of ABS with that of polybutadiene and styrene—acrylonitrile copolymer indicate that the polybutadiene component is significantly more sensitive to oxidation than the thermoplastic component (31—33). Oxidation of polybutadiene under these conditions results in embrittlement of the mbber because of cross-linking such embrittlement of the elastomer in ABS results in the loss of impact resistance. Studies have also indicated that oxidation causes detachment of the grafted styrene—acrylonitrile copolymer from the elastomer which contributes to impact deterioration (34). 

Examination of oven-aged samples has demonstrated that substantial degradation is limited to the outer surface (34), ie, the oxidation process is diffusion limited. Consistent with this conclusion is the observation that oxidation rates are dependent on sample thickness (32). Impact property measurements by high speed puncture tests have shown that the critical thickness of the degraded layer at which surface fracture changes from ductile to brittle is about 0.2 mm. Removal of the degraded layer restores ductiHty (34). Effects of embrittled surface thickness on impact have been studied using ABS coated with styrene—acrylonitrile copolymer (35). 

In all manufacturing processes, grafting is achieved by the free-radical copolymerization of styrene and acrylonitrile monomers in the presence of an elastomer. Ungrafted styrene—acrylonitrile copolymer is formed during graft polymerization and/or added afterward. 

In addition to graft copolymer attached to the mbber particle surface, the formation of styrene—acrylonitrile copolymer occluded within the mbber particle may occur. The mechanism and extent of occluded polymer formation depends on the manufacturing process. The factors affecting occlusion formation in bulk (77) and emulsion processes (78) have been described. The use of block copolymers of styrene and butadiene in bulk systems can control particle size and give rise to unusual particle morphologies (eg, coil, rod, capsule, cellular) (77). 

Homogeneous GopolymeriZation. Nearly all acryhc fibers are made from acrylonitrile copolymers containing one or more additional monomers that modify the properties of the fiber. Thus copolymerization kinetics is a key technical area in the acryhc fiber industry. When carried out in a homogeneous solution, the copolymerization of acrylonitrile foUows the normal kinetic rate laws of copolymerization. Comprehensive treatments of this general subject have been pubhshed (35—39). The more specific subject of acrylonitrile copolymerization has been reviewed (40). The general subject of the reactivity of polymer radicals has been treated in depth (41). 

Improved Hot—Wet Properties. Acryhc fibers tend to lose modulus under hot—wet conditions. Knits and woven fabrics tend to lose their bulk and shape in dyeing and, to a more limited extent, in washing and drying cycles as well as in high humidity weather. Moisture lowers the glass-transition temperature T of acrylonitrile copolymers and, therefore, crimp is lost when the yam is exposed to conditions requited for dyeing and laundering. 

Many cellular plastics that have not reached significant commercial use have been introduced or their manufacture described in Hterature. Examples of such polymers are chlorinated or chlorosulfonated polyethylene, a copolymer of vinyUdene fluoride and hexafluoropropylene, polyamides (4), polytetrafluoroethylene (5), styrene—acrylonitrile copolymers (6,7), polyimides (8), and ethylene—propylene copolymers (9). 

Nitrile Rubber. Vulcanized mbber sheets of NBR and montmorillonite clay intercalated with Hycar ATBN, a butadiene acrylonitrile copolymer have been synthesized (36). These mbber hybrids show enhanced reinforcement (up to four times as large) relative to both carbon black-reinforced and pure NBR. Additionally, these hybrids are more easily processed than carbon black-filled mbbers. 

Other Polymers. Besides polycarbonates, poly(methyl methacrylate)s, cycfic polyolefins, and uv-curable cross-linked polymers, a host of other polymers have been examined for their suitabiUty as substrate materials for optical data storage, preferably compact disks, in the last years. These polymers have not gained commercial importance polystyrene (PS), poly(vinyl chloride) (PVC), cellulose acetobutyrate (CAB), bis(diallylpolycarbonate) (BDPC), poly(ethylene terephthalate) (PET), styrene—acrylonitrile copolymers (SAN), poly(vinyl acetate) (PVAC), and for substrates with high resistance to heat softening, polysulfones (PSU) and polyimides (PI). 

Many synthetic latices exist (7,8) (see Elastomers, synthetic). They contain butadiene and styrene copolymers (elastomeric), styrene—butadiene copolymers (resinous), butadiene and acrylonitrile copolymers, butadiene with styrene and acrylonitrile, chloroprene copolymers, methacrylate and acrylate ester copolymers, vinyl acetate copolymers, vinyl and vinyUdene chloride copolymers, ethylene copolymers, fluorinated copolymers, acrylamide copolymers, styrene—acrolein copolymers, and pyrrole and pyrrole copolymers. Many of these latices also have carboxylated versions. 

Blends of poly(vinyl chloride) (PVC) and a-methylstyrene—acrylonitrile copolymers (a-MSAN) exhibit a miscibiUty window that stems from an LCST-type phase diagram. Figure 3 shows how the phase-separation temperature of 50% PVC blends varies with the AN content of the copolymer (96). This behavior can be described by an appropriate equation-of-state theory and interaction energy of the form given by equation 9. 

Fig. 4. Miscibihty map for blends of styrene—acrylonitrile copolymers (SAN), with styrene—maleic anhydride copolymers (SMA).

Fig. 5. Phase behavior of blends of a styrene—acrylonitrile copolymer containing 19 wt % of acrylonitrile with other SAN copolymers of varying AN content and as a function of the molecular weight of the two copolymers (° ) one-phase mixture ( ) two-phase mixtures as judged by optical clarity. Curve...

Acrylonitrile—Butadiene—Styrene. ABS is an important commercial polymer, with numerous apphcations. In the late 1950s, ABS was produced by emulsion grafting of styrene-acrylonitrile copolymers onto polybutadiene latex particles. This method continues to be the basis for a considerable volume of ABS manufacture. More recently, ABS has also been produced by continuous mass and mass-suspension processes (237). The various products may be mechanically blended for optimizing properties and cost. Brittle SAN, toughened by SAN-grafted ethylene—propylene and acrylate mbbets, is used in outdoor apphcations. Flame retardancy of ABS is improved by chlorinated PE and other flame-retarding additives (237). 

Studies of the particle—epoxy interface and particle composition have been helphil in understanding the mbber-particle formation in epoxy resins (306). Based on extensive dynamic mechanical studies of epoxy resin cure, a mechanism was proposed for the development of a heterophase morphology in mbber-modifted epoxy resins (307). Other functionalized mbbers, such as amine-terminated butadiene—acrylonitrile copolymers (308) and -butyl acrylate—acryhc acid copolymers (309), have been used for toughening epoxy resins. 

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