Contents Acrylonitrile

Styrene-Acrylonitrile (SAN) Copolymers. SAN resins are random, amorphous copolymers whose properties vary with molecular weight and copolymer composition. An increase in molecular weight or in acrylonitrile content generally enhances the physical properties of the copolymer but at some loss in ease of processing and with a slight increase in polymer color. 

Nitrile mbber finds broad application in industry because of its excellent resistance to oil and chemicals, its good flexibility at low temperatures, high abrasion and heat resistance (up to 120°C), and good mechanical properties. Nitrile mbber consists of butadiene—acrylonitrile copolymers with an acrylonitrile content ranging from 15 to 45% (see Elastomers, SYNTHETIC, NITRILE RUBBER). In addition to the traditional applications of nitrile mbber for hoses, gaskets, seals, and oil well equipment, new applications have emerged with the development of nitrile mbber blends with poly(vinyl chloride) (PVC). These blends combine the chemical resistance and low temperature flexibility characteristics of nitrile mbber with the stability and ozone resistance of PVC. This has greatly expanded the use of nitrile mbber in outdoor applications for hoses, belts, and cable jackets, where ozone resistance is necessary. 

The properties of SAN resins depend on their acrylonittile content. Both melt viscosity and hardness increase with increasing acrylonittile level. Unnotched impact and flexural strengths depict dramatic maxima at ca 87.5 mol % (78 wt %) acrylonitrile (8). With increasing acrylonitrile content, copolymers show continuous improvements in barrier properties and chemical and uv resistance, but thermal stabiUty deteriorates (9). The glass-transition... 

Useflil properties of acrylonitrile copolymers, such as rigidity, gas barrier, chemical and solvent resistance, and toughness, are dependent upon the acrylonitrile content in the copolymers. The choice of the composition of SAN copolymers is dictated by their particular appHcations and performance requirements. The weU-balanced and unique properties possessed by these copolymers have led to broad usage in a wide variety of appHcations. 

An example of a commercial semibatch polymerization process is the early Union Carbide process for Dynel, one of the first flame-retardant modacryhc fibers (23,24). Dynel, a staple fiber that was wet spun from acetone, was introduced in 1951. The polymer is made up of 40% acrylonitrile and 60% vinyl chloride. The reactivity ratios for this monomer pair are 3.7 and 0.074 for acrylonitrile and vinyl chloride in solution at 60°C. Thus acrylonitrile is much more reactive than vinyl chloride in this copolymerization. In addition, vinyl chloride is a strong chain-transfer agent. To make the Dynel composition of 60% vinyl chloride, the monomer composition must be maintained at 82% vinyl chloride. Since acrylonitrile is consumed much more rapidly than vinyl chloride, if no control is exercised over the monomer composition, the acrylonitrile content of the monomer decreases to approximately 1% after only 25% conversion. The low acrylonitrile content of the monomer required for this process introduces yet another problem. That is, with an acrylonitrile weight fraction of only 0.18 in the unreacted monomer mixture, the low concentration of acrylonitrile becomes a rate-limiting reaction step. Therefore, the overall rate of chain growth is low and under normal conditions, with chain transfer and radical recombination, the molecular weight of the polymer is very low. 

Copolymers are typically manufactured using weU-mixed continuous-stirred tank reactor (cstr) processes, where the lack of composition drift does not cause loss of transparency. SAN copolymers prepared in batch or continuous plug-flow processes, on the other hand, are typically hazy on account of composition drift. SAN copolymers with as Httle as 4% by wt difference in acrylonitrile composition are immiscible (44). SAN is extremely incompatible with PS as Httle as 50 ppm of PS contamination in SAN causes haze. Copolymers with over 30 wt % acrylonitrile are available and have good barrier properties. If the acrylonitrile content of the copolymer is increased to >40 wt %, the copolymer becomes ductile. These copolymers also constitute the rigid matrix phase of the ABS engineering plastics. 

In a copolymer of 33% acrylonitrile, the most common composition for commercial products, the butadiene occurs in the approximate ratio of 90% trans, 8% vinyl, and 2% cis. At higher acrylonitrile content the cis configuration disappears, and at lower levels it increases to about 5% the vinyl configuration remains approximately constant (6,7). Since actual compositions of commercial nitrile mbbers are between 15 and 50% acrylonitrile, they also vary somewhat in sequence distribution and in the content of the three isomeric butadiene configurations. 

The ratio of monomers can be varied from zero acrylonitrile up to approximately 60% to produce copolymers of zero to about 50% acrylonitrile. This is, of course, a cmcial factor in determining the properties of the final material. Rubbers with low acrylonitrile content have extremely low glass... 

A.C7ylonitnk Content. Standard grades available ia the market contain between 15 to 50% acrylonitrile. The acrylonitrile content of nitrile mbber has a significant effect on two properties chemical resistance and low temperature performance. As the acrylonitrile content of the polymer is iacreased, the chemical resistance is improved whereas the low temperature properties are diminished. 

Hydrogenated nitrile rubbers were introduced in the mid-1980s as Therban by Bayer. The initial grade had an acrylonitrile content of only 17% instead of approx. 34% in conventional NBR. Whilst non-sulphur-curing systems such as the use of peroxides with triallyl cyanurate or isocyanurate are necessary, the saturated rubber has a number of advantages over NBR. These include improved... 

During the 1970s there was considerable interest for a time in copolymers with a high acrylonitrile content for use as barrier resins, i.e. packaging materials with low permeability to gases. Problems associated with free acrylonitrile have, however, led to the virtual disappearance of these materials from the market. 

In emulsion polymerization, NBR with acrylonitrile content between 15 and 50% can be obtained. The increase in the acrylonitrile content in the NBR produces an increase in the polar nature and solubility parameter in the copolymer [12]. Furthermore, the increase in acrylonitrile content improves the resistance to oils and also increases the glass transition temperature of the copolymers from -60 to-lO C. 

Nitrile rubber/phenolic resin blends. Blends of equal parts by weight of a nitrile rubber and a phenolic resin in methyl ethyl ketone (at a 20-30 wt% total solids content) is suitable for many adhesive purposes. The more phenolic resin in the formulation, the greater the bond strength and brittleness of the NBR adhesive [67]. Table 10 shows the effect of phenolic resin on nitrile rubber properties. On the other hand, the higher the acrylonitrile content in the rubber. 

An alternate approach was taken by a shaft seal manufacturer and a polymer producer working together [2]. The project involved making a series of butadiene-acrylonitrile polymers of known acrylonitrile contents with various molecular weights and molecular weight distributions then making seals under normal manufacturing conditions. There were four polymers evaluated ... 

Nitrile rubber (NBR) was first commercialized by I.G. Farbindustry, Germany, in 1937, under the trade name of Buna N. Its excellent balance of properties confers it an important position in the elastomer series. Nitrile rubber, a copolymer of butadiene and acrylonitrile, is widely used as an oil-resistant rubber. The acrylonitrile content decides the ultimate properties of the elastomer. In spite of possessing a favorable combination of physical properties, there has been a continuous demand to improve the aging resistance of NBR due to the tougher requirements of industrial and automotive applications. 

Although, the heat resistance of NBR is directly related to the increase in acrylonitrile content (ACN) of the elastomer, the presence of double bond in the polymer backbone makes it susceptible to heat, ozone, and light. Therefore, several strategies have been adopted to modify the nitrile rubber by physical and chemical methods in order to improve its properties and degradation behavior. The physical modification involves the mechanical blending of NBR with other polymers or chemical ingredients to achieve the desired set of properties. The chemical modifications, on the other hand, include chemical reactions, which impart structural changes in the polymer chain. 

FIGURE 2.8 Transmission electron microscopy (TEM) photographs of clay nanocomposites with acrylonitrile-butadiene rubber (NBR) having (a) 50% and (b) 19% acrylonitrile content, respectively... 

FIGURE 23.4 Solubility parameter spectra for elastomers ethylene propylene, nitrile (at 22% and 38% acrylonitrile content) and tetrafluoroethylene propylene copolymer. 

The polymerization rates of styrene and acrylonitrile monomer are not equal. If we were to initiate polymerization in an equimolar solution of the two monomers, the styrene monomer would initially be depleted at a faster rate than the acrylonitrile. Thus, the copolymer molecules initially produced would contain a higher concentration of styrene than acrylonitrile. As the reaction progressed, the styrene would be depleted from the solution and the comonomer ratio in the copolymer would gradually shift towards a higher acrylonitrile content. The final product would consist of polymer chains with a range of comonomer compositions, not all... 

The generic term applied to all elastomers resulting from the copolymerisation of butadiene and acrylonitrile. Nitrile rubbers are available with different butadiene/acrylonitrile ratios ranging from 18% to 50%, a high acrylonitrile content giving rubbers excellent oil resistance, a lower acrylonitrile content giving improved low-temperature flexibility. 

The heat resistance impact strength and chemical resistance gets increased with increasing acrylonitrile content Styrene-acrylonitrile copolymers find use in the manufacture of housewares like beakers and judge and industrial mouldings. 

As the acrylonitrile content in nitrile rubber increases, so does the resistance to nonpolar solvents. 

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