Free-radical-initiated chain polymerization styrene-acrylonitrile copolymer

Random copolymers are often formed by chain polymerizations when two or more monomers are polymerized together. Many commercial polymers belong to this group, e.g. styrene/acrylonitrile (SAN), polyvinyl chloride/ polyvinylidene dichloride (Saran film), polyvinylidene difluoride/polyhexa-fuoropropene (Viton) which are all produced using free radical initiators (section 1.8.1). Ethylene/propylene elastomers are random copolymers (section 1.15.1.4) and they are obtained with Ziegler catalysts. 

The term acrylic apphes to a family of copolymers of monomers that are polymerized by a chain growth mechanism. Most often, the mechanism of polymerization is by free radical initiation. Other mechanisms of polymerization, such as ionic and group transfer polymerization, are possible but will not be discussed in this publication. For a description of other polymerization mechanisms, polymer textbooks are available (5,6). Technically, acrylic monomers are derivatives of acrylic or methacrylic acid. These derivatives are nonfunctional esters (methyl methacrylate, butyl acrylate, etc.), amides (acrylamide), nitrile (acrylonitrile), and esters that contain functional groups (hydroxyethyl acrylate, glycidyl methacrylate, dimethylaminoethyl acrylate). Other monomers that are not acryhc derivatives are often included as components of acryhc resins because they are readily copolymerized with the acryhc derivatives. Styrene is often used in significant quantities in acryhc copolymers. 

In general, an alternating eopolymer is formed over a wide range of monomer compositions. It has been reported that little chain transfer occurs, and in some cases, conventional free radical retarders are ineffective. Reaction occurs with some combinations, like styrene-acrylonitrile, when the monomers are mixed with a Lewis acid, but addition of a free-radical source will increase the rate of polymerization without changing the alternating nature of the copolymer. Alternating copolymerizations can also be initialed photochemically and electrochemically. The copolymerization is often accompanied by a cationic polymerization of the donor monomer. 

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