Properties impact

Most HIPS fail in the uniaxial loading of a cantilever impact (Izod) test only if the test specimens have been notched beforehand. In the notched impact test, the stress direction in injection molded specimens is the same as the preferred orientation direction. This increases the measured impact toughness and the flexural impact test and, therefore, serves primarily for comparing the toughness of different products. 

In practice, however, the multiaxial stress applied in a falling dart test without a preferred direction, has to be expected. This is addressed by the Gardner test of ASTM, in which a falling dart strikes centrally on a flat surface (e.g. a circular disk). The results of both test methods are important polymer design considerations. 

The most desirable property of polycarbonates is their high ductility on impact, relative to other engineering polymers in the unmodified state. There is no consensus on the mechanism of ductility researchers continue to explore this behavior through molecular dynamics studies of chain segment motion during the formation of crazes and propagation of the faflure. 

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Impact properties Impact resistance Impact resistant PP IMP ATT device IMPATTs... 

Most of the polymer s characteristics stem from its molecular stmcture, which like POE, promotes solubiUty in a variety of solvents in addition to water. It exhibits Newtonian rheology and is mechanically stable relative to other thermoplastics. It also forms miscible blends with a variety of other polymers. The water solubiUty and hot meltable characteristics promote adhesion in a number of appHcations. PEOX has been observed to promote adhesion comparable with PVP and PVA on aluminum foil, cellophane, nylon, poly(methyl methacrylate), and poly(ethylene terephthalate), and in composite systems improved tensile strength and Izod impact properties have been noted. 

Examination of oven-aged samples has demonstrated that substantial degradation is limited to the outer surface (34), ie, the oxidation process is diffusion limited. Consistent with this conclusion is the observation that oxidation rates are dependent on sample thickness (32). Impact property measurements by high speed puncture tests have shown that the critical thickness of the degraded layer at which surface fracture changes from ductile to brittle is about 0.2 mm. Removal of the degraded layer restores ductiHty (34). Effects of embrittled surface thickness on impact have been studied using ABS coated with styrene—acrylonitrile copolymer (35). 

BiaxiaHy oriented films have excellent tensile strength properties and good tear and impact properties. They are especially well regarded for their brilliance and clarity. Essentially all poly(ethylene terephthalate) film is biaxiaHy oriented, and more than 80% of polypropylene film is biaxiaHy oriented. Polystyrene film is oriented, and a lesser amount of polyethylene, polyamide, poly(vinyl chloride), and other polymers are so processed. Some of the specialty films, like polyimides (qv), are also oriented. 

TetrabromobisphenoIA. Tetrabromobisphenol A [79-94-7] (TBBPA) is the largest volume bromiaated flame retardant. TBBPA is prepared by bromination of bisphenol A under a variety of conditions. When the bromination is carried out ia methanol, methyl bromide [74-80-9] is produced as a coproduct (37). If hydrogen peroxide is used to oxidize the hydrogen bromide [10035-10-6] HBr, produced back to bromine, methyl bromide is not coproduced (38). TBBPA is used both as an additive and as a reactive flame retardant. It is used as an additive primarily ia ABS systems, la ABS, TBBPA is probably the largest volume flame retardant used, and because of its relatively low cost is the most cost-effective flame retardant. In ABS it provides high flow and good impact properties. These benefits come at the expense of distortion temperature under load (DTUL) (39). DTUL is a measure of the use temperature of a polymer. TBBPA is more uv stable than decabrom and uv stable ABS resias based oa TBBPA are produced commercially. 

Mechanical properties of plastics can be determined by short, single-point quaUty control tests and longer, generally multipoint or multiple condition procedures that relate to fundamental polymer properties. Single-point tests iaclude tensile, compressive, flexural, shear, and impact properties of plastics creep, heat aging, creep mpture, and environmental stress-crackiag tests usually result ia multipoint curves or tables for comparison of the original response to post-exposure response. 

Copolymers. The copolymer of tetrabromoBPA and BPA was one of the first commercially successhil copolymers. Low levels of the brominated comonomer lead to increased flame resistance (V-0 rating by UL 94) while having htde effect on other properties. The polycarbonate of bis(4-hydtoxyphenyl)-l,l-dichlotoethylene, prepared from chloral and phenol, followed by dehydrohalogenation, was investigated as another flame-resistant polymer which retained good impact properties. 

Mechanical Properties. Properties of typical grades of PBT, either as unfiUed neat resin, glass-fiber fiUed, and FR-grades, are set out in Table 8. This table also includes impact-modified grades which incorporate dispersions of elastomeric particles inside the semicrystalHne polyester matrix. These dispersions act as effective toughening agents which greatly improve impact properties. The mechanisms are not fiiUy understood in all cases. The subject has been discussed in detail (171) and the particular case of impact-modified polyesters such as PBT has also been discussed (172,173). 

Long-chain aUphatic acids such as adipic acid (qv) [124-04-9] are generally used to improve flexibiUty and enhance impact properties, demonstrating subtle improvements over resins modified with the ether glycols (diethylene glycol) and polyether glycols (polypropylene glycol) (see PoLYETHERs). 

Tensile, flexural, and impact properties based on 3.1-mm thick ASTM specimens. 

Besides appHcation as heat-resistant molding powders for electronic and other appHcations, DAIP copolymers have been proposed for optical apphcations. Lenses of high impact resistance contain 50% DAIP, 20% benzyl methacrylate, and larger amounts of CR-39 (59). A lens of refractive index 71- = 1.569 andlow dispersion can be cast from phenyl methacrylate, DAIP, and isopropyl peroxide (60). Lenses of better impact properties can be obtained by modifying DAIP with aHyl benzoate (61). 

Impact Properties. Artificial playing surfaces for moderate to heavy use must provide shock absorbency for player comfort and safety. This is achieved by iacorporation of a resiUent layer, usually a shock-absorbiag underpad. 

Mechanical and Chemical Properties. Colorants, especially pigments, can affect the tensile, compressive, elongation, stress, and impact properties of a polymer (5). The colorants can act as an interstitial medium and cause microcracks to form in the polymer colorant matrix. This then leads to degradation of the physical properties of the system. Certain chemicals can attack colorants and there can be a loss of physical properties as well as a loss of the chromatic attributes of the colorant. Colorants should always be evaluated in the resin in which they will be used to check for loss of properties that ate needed for the particular appHcations. 

These steels are intended for use at liigh temperatures however, they may have low ductility and/or low impact properties at room temperature after being used above the temperature indicated by the single bar (I). 

Bert, C.W., Mills, E.J., Gideon, D.N., and Stein, R.A., Preliminary Survey on Hypervelocity-Impact Properties of Plastics and Plastic Laminates, Battelle Memorial Institute Special Report, Columbus, OH, 24 pp., June 1963. 

VLDPEs, with their very good low-temperature impact properties, are of interest in frozen food packaging. By 1998 the market for UHMWPE materials was estimated at 65 000t.p.a. of which Ticona had about half the market share. 

The use of stabilisers (antioxidants) may, however, have adverse effects in that they inhibit cross-linking of the rubber. The influence of phenolic antioxidants on polystyrene-SBR alloys blended in an internal mixer at 180°C has been studied. It was found that alloys containing 1% of certain phenolic antioxidants were gel-deficient in the rubber phase.The gel-deficient blends were blotchy in appearance, and had lower flow rates compared with the normal materials, and mouldings were somewhat brittle. Substantial improvements in the impact properties were achieved when the antioxidant was added later in the mixing cycle after the rubber had reached a moderate degree of cross-linking. 

The use of ABS has in recent years met considerable competition on two fronts, particularly in automotive applications. For lower cost applications, where demands of finish and heat resistance are not too severe, blends of polypropylene and ethylene-propylene rubbers have found application (see Chapters 11 and 31). On the other hand, where enhanced heat resistance and surface hardness are required in conjunction with excellent impact properties, polycarbonate-ABS alloys (see Section 20.8) have found many applications. These materials have also replaced ABS in a number of electrical fittings and housings for business and domestic applications. Where improved heat distortion temperature and good electrical insulation properties (including tracking resistance) are important, then ABS may be replaced by poly(butylene terephthalate). 

Such degradation of the surface causes little effect on either flexural strength or flexural modulus of elasticity but the influence on the impact properties is more profound. In such instances the minute cracks form centres for crack initiation and samples struck on the face of samples opposite to the exposed surface show brittle behaviour. For example, a moulded disc which will withstand an impact of 12 ftlbf without fracture before weathering will still withstand this impact if struck on the exposed side but may resist impacts of only 0.75 ftlbf when struck on the unexposed face. 

In most cases thermoplastic components are designed for use at room temperature. It might appear, therefore, that data on the impact properties at this temperature (approximately 20°C) would provide sufficient information for design. However, this approach would be rather naive since even indoors, temperatures may vary by an amount which can have a significant effect on impact behaviour. For components used outdoors of course, the situation can be much worse with conditions varying from sub-zero to tropical. In common with metals, many plastics exhibit a transition from ductile behaviour to brittle as the temperature is reduced. 

Can be further polymerised and processed into thermoset plastic products having higher impact properties than do phenolics... 

With respect to good adhesion, reduced interfacial tension, fine distribution of TLCP phase, and the use of a compatibilizer can be very effective for this purpose. Remarkably improved mechanical properties (good impact properties as well as tensile properties) can be obtained with optimum amounts of the compatibilizer. Excess amounts of the compatibilizer causes the emulsifying effect to coalesce the dispersed TLCP... 

Table 3 Flexural and Impact Properties of Injection Molded Specimens...

Heterogeneous compatible blends of preformed elastomers and brittle plastics are also an important route for the development of blends of enhanced performance with respect to crack or impact resistance. Polycarbonate blends with preformed rubber particles of different sizes have been used to provide an insight into the impact properties and the fracture modes of these toughened materials. Izod impact strength of the blends having 5-7.5 wt% of rubber particles exhibits best overall product performance over a wide range temperature (RT to -40°C) [151-154]. 

The important factors that affect the rubber toughening are (1) interfacial adhesion, (2) nature of the matrix, (3) concentration of the rubber phase, and (4) shape and size of the rubber particles. In the PS-XNBR blend containing OPS, due to the reaction between oxazoline groups of OPS and carboxylic groups of XNBR, the interfacial adhesion increases and as a result, the minor rubber phase becomes more dispersed. The immiscible blend needs an optimum interfacial adhesion and particle size for maximum impact property. In PS-XNBR, a very small concentration of OPS provides this optimum interfacial adhesion and particle size. The interfacial adhesion beyond this point does not necessarily result in further toughening. 

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