Styrene/acrylonitrile copolymer blend

H.P. Siebel and H.-W. Otto, Styrene- acrylonitrile copolymers blended with graft copolymers of styrene onto butadiene-alkyl acrylate-vinyl alkyl ether terpolymers, US Patent 3280219, assigned to BASF AG, October 18,1966. 

Fig. 4. Miscibihty map for blends of styrene—acrylonitrile copolymers (SAN), with styrene—maleic anhydride copolymers (SMA).

Fig. 5. Phase behavior of blends of a styrene—acrylonitrile copolymer containing 19 wt % of acrylonitrile with other SAN copolymers of varying AN content and as a function of the molecular weight of the two copolymers (° ) one-phase mixture ( ) two-phase mixtures as judged by optical clarity. Curve...

Acrylonitrile—Butadiene—Styrene. ABS is an important commercial polymer, with numerous apphcations. In the late 1950s, ABS was produced by emulsion grafting of styrene-acrylonitrile copolymers onto polybutadiene latex particles. This method continues to be the basis for a considerable volume of ABS manufacture. More recently, ABS has also been produced by continuous mass and mass-suspension processes (237). The various products may be mechanically blended for optimizing properties and cost. Brittle SAN, toughened by SAN-grafted ethylene—propylene and acrylate mbbets, is used in outdoor apphcations. Flame retardancy of ABS is improved by chlorinated PE and other flame-retarding additives (237). 

This method involves the mechanical blending of styrene-acrylonitrile copolymers and acrylonitrile-butadiene rubbers. Many products are possible depending on the composition of each copolymer and the relative amounts employed. 

In an example 70 parts (70 30 styrene acrylonitrile-copolymer) gets blended with 40 parts (35 65 acrylonitrile butadiene rubber). After it gets blended, the coagulation of the polymer is brought about by adding an acid or salt. 

PC/SAN alloys are blends of polycarbonate (PC), styrene-acrylonitrile copolymer (SAN) and a special rubber system. The enhanced resistance to therm ageing allows applications such as instrument panel support for the Ford Focus C-MAX, support structures for centre consoles, armrests and cup holders. 

ABS is a blend of styrene/acrylonitrile-copolymer with butadiene/slyrene-copolymer... 

However, a reactive styrene acrylonitrile copolymer (SAN)/gly-cidl methacrylate copolymer was found to be an effective reactive compatibilizer for the blends. Ethyltriphenyl phosphonium bromide was used as the catalyst. Probably, the epoxide groups react either with carboxyl or with hydroxyl groups of the PLLA end groups. This so modified polymer acts as the compatibilizer. Compatibilized PLLA/ABS blends exhibit an improved impact strength and an im-... 

J.A. Herbig and 1.0. Salyer, Binary blends of styrene/acrylonitrile copolymer and butyl acrylate/acry-lonitrile copolymer and methods for preparing the same, US Patent 3118855, assigned to Monsanto Chemicals, January 21,1964. 

M. Fowler, J. Barlow, and D. Paul, Effect of copolymer composition on the miscibility of blends of styrene-acrylonitrile copolymers with poly (methyl methacrylate), Polymer, 28(7) 1177-1184, June 1987. 

Chiou JS, Paul DR (1987) Gas permeation in miscible homopolymer copolymer blends. l.Poly(methyl methacrylate) and styrene acrylonitrile copolymers. J Appl Polym Sci 34 1037-1056... 

Various patents on the homopolymerization of BD in the presence of styrene are available [581-590]. According to these patents, St is used as a solvent in which BD is selectively polymerized by the application of NdV/DIBAH/EASC. At the end of the polymerization a solution of BR in St is obtained. In subsequent reaction steps the unreacted styrene monomer is either polymerized radically, or acrylonitrile is added prior to radical initiation. During the subsequent radical polymerization styrene or styrene/acrylonitrile, respectively, are polymerized and ris-l,4-BR is grafted and partially crosslinked. In this way BR modified (or impact modified) thermoplast blends are obtained. In these blends BR particles are dispersed either in poly(styrene) (yielding HIPS = high impact poly(styrene) or in styrene-acrylonitrile-copolymers (yielding ABS = acrylonitrile/butadiene/ styrene-terpolymers). In comparison with the classical bulk processes for HIPS and ABS, this new technology allows for considerable cost reductions... 

PVC can be blended with numerous other polymers to give it better processability and impact resistance. For the manufacture of food contact materials the following polymerizates and/or polymer mixtures from polymers manufactured from the above mentioned starting materials can be used Chlorinated polyolefins blends of styrene and graft copolymers and mixtures of polystyrene with polymerisate blends butadiene-acrylonitrile-copolymer blends (hard rubber) blends of ethylene and propylene, butylene, vinyl ester, and unsaturated aliphatic acids as well as salts and esters plasticizerfrec blends of methacrylic acid esters and acrylic acid esters with monofunctional saturated alcohols (Ci-C18) as well as blends of the esters of methacrylic acid butadiene and styrene as well as polymer blends of acrylic acid butyl ester and vinylpyrrolidone polyurethane manufactured from 1,6-hexamethylene diisocyanate, 1.4-butandiol and aliphatic polyesters from adipic acid and glycols. 

The scientific literature contains many references to other miscible blends of wholly amorphous components. One example is the system based on poly (methyl methacrylate), PMMA, and certain styrene-acrylonitrile copolymers, SAN, for which there may be some commercial interest and possibilities (71,73). 

Motionless Mixer Blending of Styrene/ Acrylonitrile Copolymer and Nitrile Rubber to Form ABS... 

Table 22.7 Physical properties of blends of K- Resin H SBC and styrene-acrylonitrile copolymer"... 

There are a number of flame-retardant styrenic polymers that will be covered in this chapter. These include polystyrene itself, rubber-modified polystyrene [high-impact polystyrene (HIPS)] and rubber-modified styrene-acrylonitrile copolymer [acrylonitrile-butadiene-styrene (ABS)]. Blends with styrenic... 

In the early 1980s, workers at Shell could demonstrate melt processability of polyketone produeed by palladium cyanide catalysts, after extensive extraction of catalyst residues from the polymers and blending these with other polymers such as styrene/acrylonitrile copolymer. From these studies, it was suggested that thermoplastic properties were possible in principle, and that the polyketone backbone was not inherently unstable in the melt as previously concluded. However, catalyst extraction did not offer a viable production option from a technical and economic viewpoint. 

Selected blends of styrene-acrylonitrile copolymer (30 to 55%), a styrene-butadiene copolymer grafted with styrene and acrylonitrile (45 to 70%), and a coal-tar pitch (0 to 25%), were prepared. Physical properties of the experimental blends were determined and statistical techniques were used to develop empirical equations relating these properties to blend composition. Scheff canonical polynominal models and response surfaces provided a thorough understanding of the mixture system. These models were used to determine the amount of coal-tar pitch that could be incorporated into ABS compounds that would still meet ASTM requirements for various pipe-material designations. ... 

A group of new, fully miscible, polymer blends consisting of various styrene-maleic anhydride terpolymers blended with styrene-acrylonitrile copolymer and rubber-modified versions of these materials have been prepared and investigated. In particular the effects of chemical composition of the components on heat resistance and the miscibility behavior of the blends have been elucidated. Toughness and response to elevated temperature air aging are also examined. Appropriate combinations of the components may be melt blended to provide an enhanced balance of heat resistance, chemical resistance, and toughness. 

The microphase structure and mechanical properties of the blends containing neat acrylonitrile-butadiene-styrene copolymer (ABS), styrene-acrylonitrile copolymer (SAN) and sodium sulfonated SAN ionomer have been investigated as a function of ion content of the ionomer in the blend by Park et a/.51 The interfacial adhesion was quantified by H NMR solid echo experiments. The amount of interphase for the blend containing the SAN ionomer with low ion content (3.1 mol%) was nearly the same as that of ABS, but it decreases with the ion content of the ionomer for the blend with an ion content greater than 3.1 mol%. Changing the ionomer content in the blends shows a positive deviation from the rule of mixtures in tensile properties of the blends containing the SAN ionomer with low ion content. This seems to result from the enhanced tensile properties of the SAN ionomer, interfacial adhesion between the rubber and matrix, and the stress concentration effect of the secondary particles. 

Figure 7.6. Interphase thickness vs. temperature for polymethylmethacrylate blends with (from top) styrene-acrylonitrile copolymer and polystyrene [Kressler et al., 1993].

The two most important ways of producing ABS polymers are (1) blends of styrene-acrylonitrile copolymers with butadiene-acrylonitrile rubber, and (2) interpolymers of polybutadiene with styrene and acrylonitrile, which is now the most important type. A typical blend would consist of 70 parts styrene-acrylonitrile (70 30) copolymer and 40 parts butadiene-acrylonitrile (65 35) rubber. 

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