Polyacrylonitriles

Highly colored, they have been used to dye cellulose acetate (552) and acrylic fibers (553). Cationic dyes prepared from 2-azothiazoles by simple alkylation on the ring nitrogen (552) have been used increasingly with the introduction of polyacrylonitrile fibers with basic sites that can be colored with such dyes (554). 

The principal monomer of nitrile resins is acrylonitrile (see Polyacrylonitrile ), which constitutes about 70% by weight of the polymer and provides the polymer with good gas barrier and chemical resistance properties. The remainder of the polymer is 20 to 30% methylacrylate (or styrene), with 0 to 10% butadiene to serve as an impact-modifying termonomer. 

Fig. 4.25 Adsorption isotherms showing low-pressure hysteresis, (a) Carbon tetrachloride at 20°C on unactivated polyacrylonitrile carbon Curves A and B are the desorption branches of the isotherms of the sample after heat treatment at 900°C and 2700°C respectively Curve C is the common adsorption branch (b) water at 22°C on stannic oxide gel heated to SOO C (c) krypton at 77-4 K on exfoliated graphite (d) ethyl chloride at 6°C on porous glass. (Redrawn from the diagrams in the original papers, with omission of experimental points.)...

The way in which these factors operate to produce Type III isotherms is best appreciated by reference to actual examples. Perhaps the most straightforward case is given by organic high polymers (e.g. polytetra-fluoroethylene, polyethylene, polymethylmethacrylate or polyacrylonitrile) which give rise to well defined Type III isotherms with water or with alkanes, in consequence of the weak dispersion interactions (Fig. S.2). In some cases the isotherms have been measured at several temperatures so that (f could be calculated in Fig. 5.2(c) the value is initially somewhat below the molar enthalpy of condensation and rises to qi as adsorption proceeds. In Fig. 5.2(d) the higher initial values of q" are ascribed to surface heterogeneity. 

The low-temperature (remember that this is a relative term Tj = 317°C for polyacrylonitrile) behavior of linear polymers may conveniently be divided into three regimes ... 

Combination and disproportionation are competitive processes and do not occur to the same extent for all polymers. For example, at 60°C termination is virtually 100% by combination for polyacrylonitrile and 100% by disproportionation for poly (vinyl acetate). For polystyrene and poly (methyl methacrylate), both reactions contribute to termination, although each in different proportions. Each of the rate constants for termination individually follows the Arrhenius equation, so the relative amounts of termination by the two modes is given by... 

Poly(vinylidene fluoride), tangential flow. Regenerated cellulose hoUow fiber. Polyacrylonitrile hoUow fiber. 50-nmhead, 150-nm tail. 

For nosetip materials 3-directional-reinforced (3D) carbon preforms are formed using small cell sizes for uniform ablation and small pore size. Figure 5 shows typical unit cell dimensions for two of the most common 3D nosetip materials. Carbon-carbon woven preforms have been made with a variety of cell dimensions for different appHcations (27—33). Fibers common to these composites include rayon, polyacrylonitrile, and pitch precursor carbon fibers. Strength of these fibers ranges from 1 to 5 GPa (145,000—725,000 psi) and modulus ranges from 300 to 800 GPa. 

Resin and Polymer Solvent. Dimethylacetamide is an exceUent solvent for synthetic and natural resins. It readily dissolves vinyl polymers, acrylates, ceUulose derivatives, styrene polymers, and linear polyesters. Because of its high polarity, DMAC has been found particularly useful as a solvent for polyacrylonitrile, its copolymers, and interpolymers. Copolymers containing at least 85% acrylonitrile dissolve ia DMAC to form solutions suitable for the production of films and yams (9). DMAC is reportedly an exceUent solvent for the copolymers of acrylonitrile and vinyl formate (10), vinylpyridine (11), or aUyl glycidyl ether (12). 

Reference methods for criteria (19) and hazardous (20) poUutants estabHshed by the US EPA include sulfur dioxide [7446-09-5] by the West-Gaeke method carbon monoxide [630-08-0] by nondispersive infrared analysis ozone [10028-15-6] and nitrogen dioxide [10102-44-0] by chemiluminescence (qv) and hydrocarbons by gas chromatography coupled with flame-ionization detection. Gas chromatography coupled with a suitable detector can also be used to measure ambient concentrations of vinyl chloride monomer [75-01-4], halogenated hydrocarbons and aromatics, and polyacrylonitrile [25014-41-9] (21-22) (see Chromatography Trace and residue analysis). 

The first reported synthesis of acrylonitrile [107-13-1] (qv) and polyacrylonitrile [25014-41-9] (PAN) was in 1894. The polymer received Htde attention for a number of years, until shortly before World War II, because there were no known solvents and the polymer decomposes before reaching its melting point. The first breakthrough in developing solvents for PAN occurred at I. G. Farbenindustrie where fibers made from the polymer were dissolved in aqueous solutions of quaternary ammonium compounds, such as ben2ylpyridinium chloride, or of metal salts, such as lithium bromide, sodium thiocyanate, and aluminum perchlorate. Early interest in acrylonitrile polymers (qv), however, was based primarily on its use in synthetic mbber (see Elastomers, synthetic). 

PyraZolines. l,3-Diphenyl-2-pyia2olines (7) (Table 2) aie obtainable from appiopiiately substituted phenyUiydiazines by the Knoii reaction with either P-chloro- or P-dimethylaminopropiophenones (30,31). They are employed for brightening synthetic fibers such as polyamides, cellulose acetates, and polyacrylonitriles. 

A further development in the coumarin series is the use of derivatives of 3-phenyl-7-aminocoumarin ((13) where R, R = Cl or substituted amines) as building blocks for a series of light-stable brighteners for various plastics and synthetic fibers, and, as the quatemi2ed compounds, for brightening polyacrylonitrile (62). 

The most common chemical bleaching procedures are hypochlorite bleach for cotton hydrogen peroxide bleach for wool and cotton sodium chlorite bleach for cotton, polyamide, polyester, and polyacrylonitrile and reductive bleaching with dithionite for wool and polyamide. 

In the case of solvent spinning, ie, secondary acetate, polyacrylonitrile, and poly(vinyl chloride), the FWA is added to the polymer solution. An exception is gel-whitening of polyacrylonitrile, where the wet tow is treated after spinning in a washbath containing FWA. 

Other Films. Although commercially less important than polyethylenes and polypropylenes, a number of other plastic films are in commercial use or development for special appHcations, including ethylene—vinyl acetate, ionomer, and polyacrylonitrile [25014-41-9]. 

Polyacrylonitrile (PAN) films have outstanding oxygen and CO2 barrier properties, but only modest water-vapor barrier properties. They are for processed-meat and fresh pasta packaging laminations where an oxygen barrier is required for vacuum or gas flush packaging. 

Worldwide demand for DMF in acryhc fiber production has held up better than in the United States. The high solubiUty of polyacrylonitrile in DMF, coupled with DMF s high water miscibility, makes it an attractive solvent for this appHcation. Its principal competition in this area comes from DMAC. 

The white cell adsorption filter layer is typically of a nonwoven fiber design. The biomaterials of the fiber media are surface modified to obtain an optimal avidity and selectivity for the different blood cells. Materials used include polyesters, eg, poly(ethylene terephthalate) and poly(butylene terephthalate), cellulose acetate, methacrylate, polyamides, and polyacrylonitrile. Filter materials are not cell specific and do not provide for specific filtration of lymphocytes out of the blood product rather than all leukocytes. 

Tetraethylene glycol may be used direcdy as a plasticizer or modified by esterification with fatty acids to produce plasticizers (qv). Tetraethylene glycol is used directly to plasticize separation membranes, such as siHcone mbber, poly(vinyl acetate), and ceUulose triacetate. Ceramic materials utilize tetraethylene glycol as plasticizing agents in resistant refractory plastics and molded ceramics. It is also employed to improve the physical properties of cyanoacrylate and polyacrylonitrile adhesives, and is chemically modified to form polyisocyanate, polymethacrylate, and to contain siHcone compounds used for adhesives. 

Process. Any standard precursor material can be used, but the preferred material is wet spun Courtaulds special acrylic fiber (SAF), oxidized by RK Carbon Fibers Co. to form 6K Panox B oxidized polyacrylonitrile (PAN) fiber (OPF). This OPF is treated ia a nitrogen atmosphere at 450—750°C, preferably 525—595°C, to give fibers having between 69—70% C, 19% N density less than 2.5 g/mL and a specific resistivity under 10 ° ohm-cm. If crimp is desired, the fibers are first knit iato a sock before heat treating and then de-knit. Controlled carbonization of precursor filaments results ia a linear Dow fiber (LDF), whereas controlled carbonization of knit precursor fibers results ia a curly carbonaceous fiber (EDF). At higher carbonizing temperatures of 1000—1400°C the fibers become electrically conductive (22). 

The (A/-alkylated) lactam of 8-aminonaphthalenecarboxylic acid (47) also is a valuable dye iatemiediate, eg, for cyclometbine-type dyes used for dyeiag polyacrylonitrile fibers and other synthetics. 1,8-Naphtholactams are prepared in high yield and purity by the reaction of naphtholactones with RNH2 (R = H, Cl—4 alkyl, cycloalkyl, or optionally substituted aryl) in aqueous medium, usually in the presence of bisulfite at 150°C over a period of 15 h (143). 

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