Monomer vinyl chloride

Reference methods for criteria (19) and hazardous (20) poUutants estabHshed by the US EPA include sulfur dioxide [7446-09-5] by the West-Gaeke method carbon monoxide [630-08-0] by nondispersive infrared analysis ozone [10028-15-6] and nitrogen dioxide [10102-44-0] by chemiluminescence (qv) and hydrocarbons by gas chromatography coupled with flame-ionization detection. Gas chromatography coupled with a suitable detector can also be used to measure ambient concentrations of vinyl chloride monomer [75-01-4], halogenated hydrocarbons and aromatics, and polyacrylonitrile [25014-41-9] (21-22) (see Chromatography Trace and residue analysis). 

Chlorine cannot be stored economically or moved long distances. International movements of bulk chlorine are more or less limited to movements between Canada and the United States. In 1987, chlorine moved in the form of derivatives was 3.3 million metric tons or approximately 10% of total consumption (3). Exports of ethylene dichloride, vinyl chloride monomer, poly(vinyl chloride), propylene oxide, and chlorinated solvents comprise the majority of world chlorine movement. Countries or areas with a chlorine surplus exported in the form of derivatives include Western Europe, Bra2il, USA, Saudi Arabia, and Canada. Countries with a chlorine deficit are Taiwan, Korea, Indonesia, Vene2uela, South Africa, Thailand and Japan (3). 

Ethylene dichloride, vinyl chloride monomer, trichloroethylene, perchloroethylene. 

In 1984, acetylene production received a significant influx with the increase of capacity at the Borden Co. plant in Geismar, Louisiana. This influx provided an additional 33,000 t/yr, which were absorbed by the vinyl chloride monomer (VCM) and acetylenic chemicals market. Acetylene demand has... 

The U.S. Department of Commerce estimates total production of about 163,000 t in 1990. Other estimates based on demand data indicate that it was as high as 175,000 t. With demand and supply in balance, it is estimated that in 1997 the demand will be 185,000 t. The distribution in product demand is projected to be the following 1,4-butanediol and other acetylenic chemicals (45%), vinyl chloride monomer (45%), acetylene black (5%), and industrial use (5%). 

Year Vinyl chloride monomer b, r Isocyanates Fluorocarbons c C2 Other Total Chlorine and hydrogen Salt and sulfuric acid Total... 

Essentially all HCl generated dutiag vinyl chloride monomer production is recycled to make iatermediate ethylene dichlotide. 

Most of the HCl produced is consumed captively, ie, at the site of production, either in integrated operations such as ethylenedichloride—vinyl chloride monomer (EDC/VCM) plants and chlorinated methane plants or in separate HCl consuming operations at the same location. Captive use of anhydrous HCl accounted for 80—85% of the total demand in 1989. The combined merchant market for anhydrous and aqueous HCl in that same year was about 9.1 X 10 metric tons on the basis of 100% HCl (see Table 12) (73). 

PVC. Poly(vinyl chloride) (PVC), a very versatile polymer, is manufactured by the polymerisation of vinyl chloride monomer, a gaseous substance obtained from the reaction of ethylene with oxygen and hydrochloric acid. In its most basic form, the resin is a relatively hard material that requites the addition of other compounds, commonly plasticisers and stabilisers as well as certain other ingredients, to produce the desired physical properties for roofing use. The membranes come in both reinforced and nonreinforced constmctions, but since the 1980s the direction has been toward offering only reinforced membranes. The membrane thickness typically mns from 0.8—1.5 mm and widths typically in the range of 1.5—4.6 m. 

It is also not tme that vinyl plastics decompose in landfills and give off vinyl chloride monomer, because like all plastics, vinyl is an extremely stable landfill material. It resists chemical attack and degradation, and is so resistant to the conditions present in landfills that it is often used to make landfill liners. On those occasions when vinyl chloride monomer is detected in landfills, it typically can be traced to the presence of other chemicals and solvents. 

Chlorination of various hydrocarbon feedstocks produces many usehil chlorinated solvents, intermediates, and chemical products. The chlorinated derivatives provide a primary method of upgrading the value of industrial chlorine. The principal chlorinated hydrocarbons produced industrially include chloromethane (methyl chloride), dichloromethane (methylene chloride), trichloromethane (chloroform), tetrachloromethane (carbon tetrachloride), chloroethene (vinyl chloride monomer, VCM), 1,1-dichloroethene (vinylidene chloride), 1,1,2-trichloroethene (trichloroethylene), 1,1,2,2-tetrachloroethene (perchloroethylene), mono- and dichloroben2enes, 1,1,1-trichloroethane (methyl chloroform), 1,1,2-trichloroethane, and 1,2-dichloroethane (ethylene dichloride [540-59-0], EDC). 

Dichloroethane [107-06-2] ethylene chloride, ethylene dichloride, CH2CICH2CI, is a colorless, volatile Hquid with a pleasant odor, stable at ordinary temperatures. It is miscible with other chlorinated solvents and soluble in common organic solvents as well as having high solvency for fats, greases, and waxes. It is most commonly used in the production of vinyl chloride monomer. 

O.JVI. Scott Sons. The O.M. Scott Sons Co. (Scotts) has developed a series of coated products which utilize copolymer blends of vinyHdene chloride copolymerized with methyl methacrylates, acrylonitriles, methyl acrylates, and/or vinyHdene—vinyl chloride monomers. 

At least two catalytic processes have been used to purify halogenated streams. Both utilize fluidized beds of probably noimoble metal catalyst particles. One has been estimated to oxidize >9000 t/yr of chlorinated wastes from a vinyl chloride monomer plant (45). Several companies have commercialized catalysts which are reported to resist deactivation from a wider range of halogens. These newer catalysts may allow the required operating temperatures to be reduced, and stiU convert over 95% of the halocarbon, such as trichlorethylene, from an exhaust stream. Conversions of C-1 chlorocarbons utilizing an Englehardt HDC catalyst are shown in Figure 8. For this system, as the number of chlorine atoms increases, the temperatures required for destmction decreases. 

Runaway reaction or polymerization—e.g., vinyl chloride monomer (Kim-E and Reid, The Rapid Depressurization of Hot, High Pressure Liquids or Supercritic Fluids, chap. 3, in M. E. Paulaitis et al., eds.. Chemical engineering at Supercritical Fluid Conditions, Ann Arbor Science, 1983, pp. 81-100)... 

Over the past years considerable attention has been paid to the dispersing system since this controls the porosity of the particle. This is important both to ensure quick removal of vinyl chloride monomer after polymerisation and also to achieve easy processing and dry blendable polymers. Amongst materials quoted as protective colloids are vinyl acetate-maleic anhydride copolymers, fatty acid esters of glycerol, ethylene glycol and pentaerythritol, and, more recently, mixed cellulose ethers and partially hydrolysed polyfvinyl acetate). Much recent emphasis has been on mixed systems. 

Carcinogens Cancer-producing agents Skin Respiratory Bladder/urinary tract Liver Nasal Bone marrow Coal tar pitch dust crude anthracene dust mineral oil mist arsenic. Asbestos polycyclic aromatic hydrocarbons nickel ore arsenic bis-(chloromethyl) ether mustard gas. p-naphthylamine benzidine 4-am i nodi pheny lam ine. Vinyl chloride monomer. Mustard gas nickel ore. Benzene. 

Vinyl chloride monomer Continuous or in accordance with a procedure approved by the Health and Safety Executive... 

Vinyl chloride monomer (VCM) In manufacture, production, reclamation, storage, discharge, transport, use or polymerization... 

A VCM (vinyl chloride monomer) production unit uses three vertically mounted agitated reactors for the polymerization of vinyl chloride. Crude material balances infer about 8 to 10% monomer losses. Describe how you would go about assessing whether these losses are due to leaks such as fugitive air emissions. Be specific in recommending procedures and instruments. 

This section illustrates by way of example, the application of simphfied dispersion estimates to assessing a catastrophic venting operation. In this example, an analysis was performed to predict the fate of air pollutants, specifically vinyl chloride monomer (VCM), originating from an episode type upset (reactor blow) condition from a reaction vessel. 

The Pasquill-Gifford-Holland dispersion method was used for the above example. Note that vinyl chloride monomer (VCM) constitutes the primary active ingredient in the reactor. It was therefore assumed that ... 

The polymerization of vinyl chloride monomer, in common with other vinyl monomers, proceeds by a free-radical mechanism involving the usual steps of initiation, propagation, and termination. Poly(vinyl chloride) is formed in a regular head-to-tail manner Eq. (1) [3-6]. 

Vinyl chloride monomer (VCM) was originally produced by the reaction of hydrochloric acid and acetylene in the presence of HgC catalyst. The reaction is straightforward and proceeds with high conversion (96% on acetylene) ... 

Tg glass transition temperature VCM vinyl chloride monomer... 

Telescope the Process by Combining Stages. This has been done successfully in the conversion of propylene to acrylonitrile by direct ammoxidation rather than oxidation to acrolein followed by reaction with ammonia in a separate stage, as was described in the earlier patent literature. The oxychlorination of ethylene and HC1 directly to vinyl chloride monomer is another good example of the telescoping of stages to yield an economic process. 

Recycling of plastic materials becomes more important, but it is not possible to make materials of the same quality as virgin materials. For PVC this problem is even more pronounced than for other plastics. For this reason, a process was studied which is able to destroy the waste PVC but which can recover its most important component, chlorine, as a raw material for vinyl chloride monomer manufacture with a very high yield. Most of the energy contained in the PVC can be recovered as electrical power and steam. 4 refs. 

About 10% of the ethylene produced in the U.S. is used to make vinyl chloride, which in the chemical trade is usually referred to as vinyl chloride monomer or VCM. The largest use of VCM is for polymerization to poly(vinyl chloride) (PVC), a thermoplastic, which in terms of volume is second only to polyethylene. PVC is used in such diverse areas as containers, floor coverings (linoleum), plastic pipes, raincoats, and many, many others. PVC has an evironmental disadvantage over non-chlorine containing plastics in that when it is disposed of by incineration it produces hydrogen chloride, which dissolves in atmospheric water to give hydrochloric acid. Polyethylene does not have this undesirable feature. 

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