Polyacrylonitrile polymeric

Polysorbate 60 SD alcohol 1 SD alcohol 3-A SD alcohol 3-C SD alcohol 30 VM P naphtha solvent, polyacrylates Calcium thiocyanate Sodium thiocyanate solvent, polyacrylonitrile fibers 1,2-Butylene carbonate solvent, polyacrylonitrile polymerization/spinning Ethylene carbonate solvent, polyacrylonitriles Butyrolactone N-Nitrosomorpholine solvent, polyamides Methyl pentynol solvent, polyesters... 

Heterogeneous polymerization is characteristic of a number of monomers, including vinyl chloride and acrylonitrile. A completely satisfactory mechanism for these reactions has not been deterrnined. This is tme for VDC also. Earlier studies have not been broad enough to elucidate the mechanism (26,30,31). Morphologies of as-polymerized poly(vinyl chloride) (PVC) and polyacrylonitrile (PAN) are similar, suggesting a similar mechanism. 

This combination of monomers is unique in that the two are very different chemically, and in thek character in a polymer. Polybutadiene homopolymer has a low glass-transition temperature, remaining mbbery as low as —85° C, and is a very nonpolar substance with Htde resistance to hydrocarbon fluids such as oil or gasoline. Polyacrylonitrile, on the other hand, has a glass temperature of about 110°C, and is very polar and resistant to hydrocarbon fluids (see Acrylonitrile polymers). As a result, copolymerization of the two monomers at different ratios provides a wide choice of combinations of properties. In addition to providing the mbbery nature to the copolymer, butadiene also provides residual unsaturation, both in the main chain in the case of 1,4, or in a side chain in the case of 1,2 polymerization. This residual unsaturation is useful as a cure site for vulcanization by sulfur or by peroxides, but is also a weak point for chemical attack, such as oxidation, especially at elevated temperatures. As a result, all commercial NBR products contain small amounts ( 0.5-2.5%) of antioxidant to protect the polymer during its manufacture, storage, and use. 

Bead Polymerization Bulk reaction proceeds in independent droplets of 10 to 1,000 [Lm diameter suspended in water or other medium and insulated from each other by some colloid. A typical suspending agent is polyvinyl alcohol dissolved in water. The polymerization can be done to high conversion. Temperature control is easy because of the moderating thermal effect of the water and its low viscosity. The suspensions sometimes are unstable and agitation may be critical. Only batch reaciors appear to be in industrial use polyvinyl acetate in methanol, copolymers of acrylates and methacrylates, polyacrylonitrile in aqueous ZnCh solution, and others. Bead polymerization of styrene takes 8 to 12 h. 

Solution Polymerization These processes may retain the polymer in solution or precipitate it. Polyethylene is made in a tubular flow reactor at supercritical conditions so the polymer stays in solution. In the Phillips process, however, after about 22 percent conversion when the desirable properties have been attained, the polymer is recovered and the monomer is flashed off and recyled (Fig. 23-23 ). In another process, a solution of ethylene in a saturated hydrocarbon is passed over a chromia-alumina catalyst, then the solvent is separated and recyled. Another example of precipitation polymerization is the copolymerization of styrene and acrylonitrile in methanol. Also, an aqueous solution of acrylonitrile makes a precipitate of polyacrylonitrile on heating to 80°C (176°F). 

The initial radicals formed from the Ce(IV) ion redox system can initiate a monomer to polymerize and form an end group of the resulting polymer. When the reductant exhibits a carbonyl group, the amide group can be conveniently detected by the FT-IR spectrum of the polymer, such as polyacrylonitrile (PAN). The FT-... 

This is a free-radical polymerization with short chain lives. The first molecules formed contain nearly 58 mol% styrene when there is only 50% styrene in the monomer mixture. The relative enrichment of styrene in the polymer depletes the concentration in the monomer mixture, and both the polymer and monomer concentrations drift lower as polymerization proceeds. If the reaction went to completion, the last 5% or so of the polymer would be substantially pure polyacrylonitrile. 

Chain growth polymerization. Important polymers manufactured hy chain growth are polyethylene, polystyrene, polyacrylonitrile, and polymethacrylates. 

The principal use of acrylonitrile since the early 1950s has been in the manufacture of so-called acrylic textile fibers. Acrylonitrile is first polymerized to polyacrylonitrile, which is then spun into fiber. The main feature of acrylic fibers is their wool-like characteristic, making them desirable for socks, sweaters, and other types of apparel. However, as with all synthetic textile fibers, fashion dictates the market and acrylic fibers currently seem to be in disfavor, so this outlet for acrylonitrile may be stagnant or declining. The other big uses for acrylonitrile are in copolymers, mainly with styrene. Such copolymers are very useful for the molding of plastic articles with very high impact resistance. 

Polyacrylonitrile, known commercially as Orion, is made by polymerizing acrylonitrile (see Figure 13-3) Orion is used to make fibers for carpeting and clothing. Draw the Lewis structure of polyacrylonitrile, showing at least three repeat units. 

Acrylonitrile polymerizes in the same way as ethylene. Notice that this polymer has the same structure as polyethylene, except that a CN group is attached to every second carbon atom, so the structure is a reasonable one. A line structure of polyacrylonitrile eliminates the clutter caused by the H atoms. A ball-and-stick model of the same polymer segment is included for comparison. 

Membranes UF membranes consist primarily of polymeric structures (polyethersulfone, regenerated cellulose, polysulfone, polyamide, polyacrylonitrile, or various fluoropolymers) formed by immersion casting on a web or as a composite on a MF membrane. Hydrophobic polymers are surface-modified to render them hydrophilic and thereby reduce fouling, reduce product losses, and increase flux [Cabasso in Vltrafiltration Membranes and Applications, Cooper (ed.). Plenum Press, New York, 1980]. Some inorganic UF membranes (alumina, glass, zirconia) are available but only find use in corrosive applications due to their high cost. 

Various polymeric materials were tested statically with both gaseous and liquefied mixtures of fluorine and oxygen containing from 50 to 100% of the former. The materials which burned or reacted violently were phenol-formaldehyde resins (Bakelite) polyacrylonitrile-butadiene (Buna N) polyamides (Nylon) polychloroprene (Neoprene) polyethylene polytriflu-oropropylmethylsiloxane (LS63) polyvinyl chloride-vinyl acetate (Tygan) polyvinylidene fluoride-hexafluoropropylene (Viton) polyurethane foam. Under dynamic conditions of flow and pressure, the more resistant materials which binned were chlorinated polyethylenes, polymethyl methacrylate (Perspex) polytetraflu-oroethylene (Teflon). 

Two nitrogen-containing polymeric materials with extended aromatic ladder structures have been chosen for direct fluorination studies (Figure 14.9).57 Pyrolyzed polyacrylonitrile (3) and paracyanogen (4) [poly(pyrazinopryazine)] have been subjected to direct fluorination to produce perfluorinated analogues. 

Polymerization of acrylonitrile adsorbed on polyacrylonitrile" An intimate mixture of polyacrylonitrile solvated by its monomer is obtained if one melts acrylonitrile crystals which have been subjected to high energy radiation at low temperatures. The polymer forms under irradiation within the crystal lattice and upon melting, a gel-like phase is obtained in which the individual polymer molecules do not aggregate, presumably because most of the CN groups are then associated in pairs with the -CN groups of the monomer. Such a polyacrylonitrile solvated by its monomer should indeed be an ideal medium for the matrix effect to operate. 

Figure 10. Polymerization of acrylonitrile at 20°C in an intimate mixture with a highly divided polyacrylonitrile obtained by pre-irradiation of the crystalline monomer at 95°C (20). Doses of pre-irradiation of 0.11 Mrad (curve 2) to 3.14 Mrad (curve 12). The broken curve 1 pertains to the polymerization of pure acrylonitrile curve 13 is obtained in the presence of polyacrylonitrile pre-poly-...

However, DMF is a solvent for polyacrylonitrile and the polymerization occurs in a homogeneous medium for solutions containing 30 per cent monomer or less. This reduces the value of these experiments as an argument to show the influence of a matrix effect. Indeed the fact that auto-acceleration disappears when DMF is added to acrylonitrile was considered as a proof for the fact that precipitation of the polymer was the cause of autoacceleration. 

These results conclusively demonstrate that precipitation of polyacrylonitrile as a fine powder and occlusion of growing chains resulting in post-polymerization do not bring about autoacceleration if a highly polar solvent is present in the system. 

A completely different approach was taken by Koresh and Soffer (1980, 1986, 1987). Their preparation procedure involves a polymeric system like polyacrylonitrile (PAN) in a certain configuration (e.g. hollow fiber). The system is then pyrolyzed in an inert atmosphere and a dense membrane is obtained. An oxidation treatment is then necessary to create an open pore structure. Depending on the oxidation treatment typical molecules can be adsorbed and transported through the system. 

In another report polyphosphazene copolymers were synthesized from bis (2-methylphenoxy) phosphazene, which was sulfonated after polymerization. Polymers such as polyvinylidene fluoride, polyhexa-fluoropropylene, and polyacrylonitrile were used to produce a blended membrane system. Polymer blends, cross-linking, and other means of re-enforcement are... 

Alkene polymers such as poly(methyl methacrylate) and polyacrylonitrile are easily formed via anionic polymerization because the intermediate anions are resonance stabilized by the additional functional group, the ester or the nitrile. The process is initiated by a suitable anionic species, a nucleophile that can add to the monomer through conjugate addition in Michael fashion. The intermediate resonance-stabilized addition anion can then act as a nucleophile in further conjugate addition processes, eventually giving a polymer. The process will terminate by proton abstraction, probably from solvent. 

Table 10.2 outlines the uses of acrylonitrile. One important use of acrylonitrile is in the polymerization to polyacrylonitrile. This substance and its copolymers make good synthetic fibers for the textile industry. Acrylic is the fourth largest produced synthetic fiber behind polyester, nylon, and... 

The use of synthetic polymers in building and construction is also increasing at a rapid rate. Flooring is a mixture of wood, synthetic and clad wood, carpet, and tile, all polymeric. While carpets were once derived from natural materials such as cotton and wool, today almost all of them are derived from synthetic polymers and include nylon, polyester, olefins, and polyacrylonitrile. 

The most important commercial processes for polyacrylonitrile (XLIII) are solution and suspension polymerizations. Almost all the products containing acrylonitrile are copolymers. Styrene-acrylonitrile (SAN) copolymers are useful as plastics (Sec. 6-8a). 

Cyclization is a key reaction in the production of carbon fibers from polyacrylonitrile (PAN) (acrylic fiber see Sec. 3-14d-2). The acrylic fiber used for this purpose usually contains no more than 0.5-5% comonomer (usually methyl acrylate or methacrylate or methacrylic acid). Highly drawn (oriented) fibers are subjected to successive thermal treatments—initially 200-300°C in air followed by 1200-2000°C in nitrogen [Riggs, 1985]. PAN undergoes cyclization via polymerization through the nitrile groups to form a ladder structure (XXVII). Further reaction results in aromatization to the polyquinizarine structure (XXVIII)... 

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