Ethoxylates alkylphenols, ethoxylated

In the 1990s, the thmst of surfactant flooding work has been to develop surfactants which provide low interfacial tensions in saline media, particularly seawater require less cosurfactant are effective at low concentrations and exhibit lower adsorption on rock. Nonionic surfactants such as alcohol ethoxylates, alkylphenol ethoxylates (215) and propoxylates (216), and alcohol propoxylates (216) have been evaluated for this appHcation. More recently, anionic surfactants have been used (216—230). 

Dispersants (qv) have been added to the pulper to maintain stickies in a colloidal state. The small particle size reduces the problems stickies cause on the paper machine and in paper products. Among the chemicals that have been used are fatty alcohol ethoxylates, alkylphenol ethoxylates, lignosulfonates, and naphthalene sulfonates (18). 

The quantitative environmental analysis of surfactants, such as alcohol ethoxylates, alkylphenol ethoxylates (APEOs) and linear alkylbenzene sulfonates (LASs), is complicated by the presence of a multitude of isomers and oligomers in the source mixtures (see Chapter 2). This issue bears many similarities to the quantitation problems that have occurred with halogenated aromatic compound mixtures, e.g. polychlorinated biphenyls (PCBs) [1]. 

Alkylphenol ethoxylates Fatty alcohol ethoxylates Castor oil ethoxylates Ethylene oxide-propylene oxide co-polymers Polyarylphenol ethoxylates Alkylphenol ethoxylate-formaldehyde condensates Non-ionic emulsifiers... 

A third class of industrial chemical biocides consists of agents with the ability to inhibit biological film formation, also called surfactants . The term surfactant originates from the phrase surface active agent. Surfactants fall into four broad categories anionic (e.g., soaps, alkyl benzenesulfonates, alkyl sulfonates, alkyl phosphates), cationic (e.g., quaternary ammonium salts), nonionic (e.g., alkyl polyglycosides, alcohol ethoxylates, alkylphenol ethoxylates), and zwitterionic. 

Another common approach to water-based coating formulations is post-emulsification of a polymer in water. Several condensation polymers, e.g. alkyds, i.e. fatty-acid-modified polyesters, polyurethanes and epoxy resins, have been made into dispersions by the use of a suitable emulsifier and application of high shear. For instance, long oil alkyd resins of the type used in white-spirit-based formulations have been successfully emulsified by using nonionic surfactants such as fatty alcohol ethoxylates, alkylphenol ethoxylates or fatty acid monoethanolamide ethoxylates. Neutralization of alkyd carboxylic groups helps in producing small emulsion droplets and with the proper choice of surfactant, droplet diameters of less than 1 pm can be obtained. Such dispersions are sufficiently stable for most applications. 

Surfactants Are the most important components improve the wetting ability of water, emusify and remove soil particles Alkylbenzene sulfates, e.g. linear alkylbenzene sidfonate (LAS) Alcohol sulfates, e.g. Fatty alcohol sulfates (FAS) Alcohol ether sulfates ot-Olefin sulfonates Alcohol ethoxylates Alkylphenol ethoxylates Fatty alkanolamides Fatty amine oxides Alkylpolyglucucosides Betaines Imidazolinium salts Quaternary ammonium compounds ... 

Fatty alcohols Fatty alcohol ethoxylates Alkylphenol ethoxylates Polyethylene glycol esters (ethoxylated fatty acids)... 

Hydrocarbons + fatty acid methyl esters, glycerides 4- fatty alcohols + fatty acids, fatty acid ethoxylates + alkylphenol ethoxylates, other ethoxylates, glycerol + high-molecular-weight polyethylene glycols. 

Without plasma discharge Alcohol ethoxylates Alkylphenol ethoxylates Amphoterics at low pH Cationics (as the amine)... 

Chemical ionisation has been used together with supercritical fluid chromatography-mass spectrometry in the study of ethoxylated species. Ethoxylated alcohols, ethoxylated alkylphenols, ethoxylated alkylamines... 

Ethoxylated alkylphenols Ethoxylated phosphate esters Ethoxylated alkanolamides Sodium alkylbenzene sulfonates Sulfosuccinates acid salts Amine alkylbenzene sulfonates Petroleum sulfonates Soaps/fatty-acid mixtures Fatty-acid esters of sorbitans... 

Many different types of foaming agents are used, but nonionic surfactants are the most common, eg, ethoxylated fatty alcohols, fatty acid alkanolamides, fatty amine oxides, nonylphenol ethoxylates, and octylphenol ethoxylates, to name a few (see Alkylphenols). Anionic surfactants can be used, but with caution, due to potential complexing with cationic polymers commonly used in mousses. 

Etherification. Many of the mono alkylphenols and some of the dialkylphenols are converted into ethoxylates which find commercial apphcation as nonionic surfactants (9). For example, -nonylphenol reacts with ethylene oxide under mild basic conditions. 

The number of ethylene oxide units added to the phenoxide depends on the apphcation of the ethoxylate. This chemistry is closely related to the reaction between an alkylphenol and epichlorohyddn which is used ia epoxy resias (qv). 

Sulfonates with ether linkages include ring-sulfonated alkylphenol ethoxylates and a disulfonated alkyldiphenyl oxide, Dowfax 2A1, and 3B2 (Dow Chemical Company). This surfactant is characterized by high solubiUty in salt solutions, strong acids, or bases. It is used in industrial and institutional cleaners. 

Ethoxylated andSulfatedAlkylphenols. Because these aLkylphenols degrade less readily than the sulfated alcohol ethoxylates, their anticipated expansion failed to materialize, although by 1965 they were widely used in retail detergent products. Sulfated alkylphenol ethoxylates are used in hospital cleaning products, textile processing, and emulsion polymerization. Sulfated alkyphenol ethoxylates are sold as colorless, odorless aqueous solutions at concentrations of >30%. The presence of ethylene oxide in the molecule increases resistance to hardness ions and reduces skin irritation. Representative commercial sulfated alkylphenol ethoxylates are given in Table 12. 

Table 12. Alkylphenols, Ethoxylated and Sulfated, RCgH4(0C2H4) 0S02M...

Ethoxyl tion. Base-cataly2ed ethoxylation of aUphatic alcohols, alkylphenols, and fatty acids can be broken down into two stages formation of a monoethoxy adduct and addition of ethylene oxide to the monoadduct to form the polyoxyethylene chain. The sequence of reactions is shown in equations 20—22 ... 

Equation 20 is the rate-controlling step. The reaction rate of the hydrophobes decreases in the order primary alcohols > phenols > carboxylic acids (84). With alkylphenols and carboxylates, buildup of polyadducts begins after the starting material has been completely converted to the monoadduct, reflecting the increased acid strengths of these hydrophobes over the alcohols. Polymerization continues until all ethylene oxide has reacted. Beyond formation of the monoadduct, reactivity is essentially independent of chain length. The effectiveness of ethoxylation catalysts increases with base strength. In practice, ratios of 0.005—0.05 1 mol of NaOH, KOH, or NaOCH to alcohol are frequendy used. 

Alkylphenol ethoxylates are chemically stable and highly versatile surfactants that find appHcation in a large variety of industrial products including acid and alkaline metal cleaning formulations, hospital cleaners, herbicides (qv) and insecticides, oil-weU drilling fluids, synthetic latices, and many others (see Disinfectants AND antiseptics Elastop rs, synthetic Insect control technology Metal surface treati nts Pesticides Petroleum, drilling fluids). 

Commercial alkylphenol ethoxylates are almost always produced by base-cataly2ed ethoxylation of alkylphenols. Because phenols are more strongly acidic than alcohols, reaction with ethylene oxide to form the monoadduct is faster. The product, therefore, does not contain unreacted phenol. Thus, the distribution of individual ethoxylates in the commercial mixture is narrower, and alkylphenol ethoxylates are more soluble in water. 

At room temperature, ca 60 wt % ethylene oxide is needed to solubilize the fatty acids. Surface activity of the ethoxylates is moderate and less than that of alcohol or alkylphenol ethoxylates (84). The ethoxylates are low foamers, a useful property in certain appHcations. Emulsification is the most important function. Its importance is reflected in the wide range of lipophilic solubiHties available in the commercial products. Like all organic esters, fatty acid ethoxylates are susceptible to acid and alkaline hydrolysis. 

Di- and Triisobutylcncs. Diisobutylene [18923-87-0] and tnisobutylenes are prepared by heating the sulfuric acid extract of isobutylene from a separation process to about 90°C. A 90% yield containing 80% dimers and 20% trimers results. Use centers on the dimer, CgH, a mixture of 2,4,4-trimethylpentene-1 and -2. Most of the dimer-trimer mixture is added to the gasoline pool as an octane improver. The balance is used for alkylation of phenols to yield octylphenol, which in turn is ethoxylated or condensed with formaldehyde. The water-soluble ethoxylated phenols are used as surface-active agents in textiles, paints, caulks, and sealants (see Alkylphenols). 

The reaction between ethylene oxide and long-chain fatty alcohols or fatty acids is called ethoxylation. Ethoxylation of C10-C14 linear alcohols and linear alkylphenols produces nonionic detergents. The reaction with alcohols could be represented as ... 

Ethylene oxide is an important intermediate chemical not only for the production of nonionic surfactants like fatty alcohol ethoxylates, alkylphenol ethoxy lates, or propylene oxide/ethylene oxide block copolymers, but also for manufacturing of anionic surfactants like alcohol ether sulfates. 

Until the early 1980s, U.S. laundry liquid formulations contained combinations of LAS with AE (or even alkylphenol ethoxylate). Surfactant levels ranged from 20% to more than 40% active, and ratios ranged from high LAS/AE to low LAS/AE. Two examples of these laundry liquids are shown below. 

Synthetic fibers washing (Alkylphenol ethoxylates,) fatty alcohol ethoxylates, alkane (olefine)-sulfonates, fatty alcohol (ether) sulfates, end-group-blocked fatty alcohol ethoxylates... 

The complete analysis of alcohol sulfates is described in the Standard Methods of the International Organization of Standards (ISO) [200] and of the American Society for Testing and Materials (ASTM) [201]. These methods describe the analysis of inorganic sulfate content, chloride content, unsulfated matter, and water as well as other analytical values. Other ISO standards describe the analysis of sodium secondary alkyl sulfates [202], determination of pH [203], determination of water content [204,205], chlorides [206], total active matter in sul fated ethoxylated alcohols and alkylphenols [207], mean relative molecular mass in sulfated ethoxylated alcohols and alkylphenols [208], sulfate content... 

Steinle et al. [426] studied the primary biodegradation of different surfactants containing ethylene oxide, such as sulfates of linear primary alcohols, primary oxoalcohols, secondary alcohols, and primary and secondary alkyl-phenols, as well as sulfates of all these alcohols and alkylphenols with different degrees of ethoxylation. Their results confirm that primary linear alcohol sulfates are slightly more readily biodegradable than primary oxoalcohol sulfates and that secondary alcohol sulfates are also somewhat worse than the corresponding linear primary. 

Alkylphenol ether sulfates are slightly more resistant to biodegradation than alkylbenzenesulfonates. Similarly to alcohol ether sulfates, this resistance increases with the degree of ethoxylation. Again there are some differences in favor of primary alkylphenol ether sulfates with respect to secondary alkylphenol ether sulfates [426]. 

Because alkylphenol has a more acid H atom in the phenolic OH group, the ethoxylation with NaOH or NaOCH3 and other alkaline catalysts gives a narrow range EO distribution. 

Ether carboxylates are used not only in powdered detergents but in liquid laundry detergents for their hard water stability, lime soap dispersibility, and electrolyte stability they improve the suspension stability and rheology of the electrolyte builder [130,131]. Formulations based particularly on lauryl ether carboxylate + 4.5 EO combined with fatty acid salt and other anionic surfactants are described [132], sometimes in combination with quaternary compounds as softeners [133,163]. Ether carboxylates show improved cleaning properties as suds-controlling agents in formulations with ethoxylated alkylphenol or fatty alcohol, alkyl phosphate esters or alkoxylate phosphate esters, and water-soluble builders [134]. 

A modified latex composition contains a phosphorus surface group. Such a latex is formed by emulsion polymerization of unsaturated synthetic monomers in the presence of a phosponate or a phosphate which is intimately bound to the surface of the latex. Thus, a modified latex containing 46% solids was prepared by emulsion polymerization of butadiene, styrene, acrylic acid-styrene seed latex, and a phosphonate comonomer in H20 in the presence of phosphated alkylphenol ethoxylate at 90°C. The modified latex is useful as a coating for substrates and as a binder in aqueous systems containing inorganic fillers employed in paper coatings, carpet backings, and wallboards [119]. 

---