Fatty hydrolysis

C22H34O2. A straight-chain fatty acid with 5 double bonds. A major component of fish oils and the oils of marine animals, clupeine Protamine class protein found in the sperm and testicles of the herring. On hydrolysis it gives about 90% of argenine. 

Fats are hydrolysed to glycerol and fatty acids by boiling with acids and alkalis, by superheated steam and by the action of lipases. If alkalis are used for hydrolysis, the fatty acids combine with the alkalis to form soaps. Alkaline hydrolysis is therefore sometimes called saponification. 

SNG Substitute natural gas. soaps Sodium and potassium salts of fatty acids, particularly stearic, palmitic and oleic acids. Animal and vegetable oils and fats, from which soaps are prepared, consist essentially of the glyceryl esters of these acids. In soap manufacture the oil or fat is heated with dilute NaOH (less frequently KOH) solution in large vats. When hydrolysis is complete the soap is salted out , or precipitated from solution by addition of NaCl. The soap is then treated, as required, with perfumes, etc. and made into tablets. 

Although extraction of lipids from membranes can be induced in atomic force apparatus (Leckband et al., 1994) and biomembrane force probe (Evans et al., 1991) experiments, spontaneous dissociation of a lipid from a membrane occurs very rarely because it involves an energy barrier of about 20 kcal/mol (Cevc and Marsh, 1987). However, lipids are known to be extracted from membranes by various enzymes. One such enzyme is phospholipase A2 (PLA2), which complexes with membrane surfaces, destabilizes a phospholipid, extracts it from the membrane, and catalyzes the hydrolysis reaction of the srir2-acyl chain of the lipid, producing lysophospholipids and fatty acids (Slotboom et al., 1982 Dennis, 1983 Jain et al., 1995). SMD simulations were employed to investigate the extraction of a lipid molecule from a DLPE monolayer by human synovial PLA2 (see Eig. 6b), and to compare this process to the extraction of a lipid from a lipid monolayer into the aqueous phase (Stepaniants et al., 1997). 

N-Benzylamides are recommended when the corresponding acid is liquid and/or water-soluble so that it cannot itself serve as a derivative. Phe benzylamides derived from the simple fatty acids or their esters are not altogether satisfactory (see Table below) those derived from most hydroxy-acids and from poly basic acids or their esters are formed in good yield and are easily purified. The esters of aromatic acids yield satisfactory derivatives but the method must compete with the equally simple process of hydrolysis and precipitation of the free acid, an obvious derivative when the acid is a solid. The procedure fails with esters of keto, sul phonic, inorganic and some halogenated aliphatic esters. 

The term fat is applied to solid esters of fatty acids with glycerol (glycerides) if the fat is liquid at the ordinary temperature, it is conventionally called a fatty oil, vegetable oil or animal oil. The acids which occur most abundantly are palmitic ticid CH3(CHj),4COOH, stearic acid CH3(CH2)isCOOH and oleic acid CH3(CH2),CH=CH(CH2),C00H. Upon hydrolysis, fats yield glycerol and the alkali salts of these acids (soaps) ... 

Fats and oils are naturally occurring mixtures of glycerol tnesters Fats are mixtures that are solids at room temperature oils are liquids The long chain carboxylic acids obtained from fats and oils by hydrolysis are known as fatty acids... 

What fatty acids are produced on hydrolysis of 2 oleyl 1 3... 

Secondary alcohols (C q—for surfactant iatermediates are produced by hydrolysis of secondary alkyl borate or boroxiae esters formed when paraffin hydrocarbons are air-oxidized ia the presence of boric acid [10043-35-3] (19,20). Union Carbide Corporation operated a plant ia the United States from 1964 until 1977. A plant built by Nippon Shokubai (Japan Catalytic Chemical) ia 1972 ia Kawasaki, Japan was expanded to 30,000 t/yr capacity ia 1980 (20). The process has been operated iadustriaHy ia the USSR siace 1959 (21). Also, predominantiy primary alcohols are produced ia large volumes ia the USSR by reduction of fatty acids, or their methyl esters, from permanganate-catalyzed air oxidation of paraffin hydrocarbons (22). The paraffin oxidation is carried out ia the temperature range 150—180°C at a paraffin conversion generally below 20% to a mixture of trialkyl borate, (RO)2B, and trialkyl boroxiae, (ROBO). Unconverted paraffin is separated from the product mixture by flash distillation. After hydrolysis of residual borate esters, the boric acid is recovered for recycle and the alcohols are purified by washing and distillation (19,20). 

Fatty acids are susceptible to oxidative attack and cleavage of the fatty acid chain. As oxidation proceeds, the shorter-chain fatty acids break off and produce progressively higher levels of malodorous material. This condition is known as rancidity. Another source of rancidity in fatty foods is the enzymatic hydrolysis of the fatty acid from the glycerol. The effect of this reaction on nutritional aspects of foods is poorly understood andhttie research has been done in the area. 

Manufacture of Fatty Acids and Derivatives. Splitting of fats to produce fatty acids and glycerol (a valuable coproduct) has been practiced since before the 1890s. In early processes, concentrated alkaU reacted with fats to produce soaps followed by acidulation to produce the fatty acids. Acid-catalyzed hydrolysis, mostly with sulfuric and sulfonic acids, was also practiced. Pressurized equipment was introduced to accelerate the rate of the process, and finally continuous processes were developed to maximize completeness of the reaction (105). Lipolytic enzymes maybe utilized to spHt... 

The sweet water from continuous and batch autoclave processes for splitting fats contains tittle or no mineral acids and salts and requires very tittle in the way of purification, as compared to spent lye from kettle soapmaking (9). The sweet water should be processed promptly after splitting to avoid degradation and loss of glycerol by fermentation. Any fatty acids that rise to the top of the sweet water are skimmed. A small amount of alkali is added to precipitate the dissolved fatty acids and neutralize the liquor. The alkaline liquor is then filtered and evaporated to an 88% cmde glycerol. Sweet water from modem noncatalytic, continuous hydrolysis may be evaporated to ca 88% without chemical treatment. 

In general, the presence of fatty acid groups in the phosphoHpid molecule permits reactions such as saponification, hydrolysis, hydrogenation, halogenation, sulfonation, phosphorylation, elaidinization, and ozonization (6). 

Hydrolysis. The first effect of either acid hydrolysis or alkaline hydrolysis (saponification) is the removal of the fatty acids. The saponification value of commercial lecithin is 196. Further decomposition into glycerol, phosphoric acid, and head groups (ie, choline, ethanolamine, etc) may foUow prolonged heating. Lecithin may also be hydrolyzed by enzymes. 

Acid Hydrolysis. With hot concentrated mineral acids, primary nitroparaffins yield a fatty acid and a hydroxylamine salt. If anhydrous acid and lower temperatures are used, the intermediate hydroxamic acid can be recovered. 

Primary fatty amines also add (Michael addition) to esters of acryUc acid, H2C=CHCOOH, methacrylic acid, H2C=C(CH2)COOH, or crotonic acid, CH2CH=CHC00H. Hydrolysis of the Michael ester forms an amphoteric surfactant. Crotonic acid can be used to form the amphoteric compound... 

Saponification can proceed direcdy as a one-step reaction as shown above, or it can be achieved indirectly by a two-step reaction where the intermediate step generates fatty acids through simple hydrolysis of the fats and oils and the finishing step forms soap through the neutralization of the fatty acid with caustic soda. There are practical considerations which must be addressed when performing this reaction on a commercial scale. 

The quaHty, ie, level of impurities, of the fats and oils used in the manufacture of soap is important in the production of commercial products. Fats and oils are isolated from various animal and vegetable sources and contain different intrinsic impurities. These impurities may include hydrolysis products of the triglyceride, eg, fatty acid and mono/diglycerides proteinaceous materials and particulate dirt, eg, bone meal and various vitamins, pigments, phosphatides, and sterols, ie, cholesterol and tocopherol as weU as less descript odor and color bodies. These impurities affect the physical properties such as odor and color of the fats and oils and can cause additional degradation of the fats and oils upon storage. For commercial soaps, it is desirable to keep these impurities at the absolute minimum for both storage stabiHty and finished product quaHty considerations. 

Commercially, soap is most commonly produced through either the direct saponification of fats and oils with caustic or the hydrolysis of fats and oils to fatty acids followed by stoichiometric (equal molar) neutralization with caustic. Both of these approaches yield workable soap in the form of concentrated soap solutions (- 70% soap). This concentration of soap is the target on account of the aqueous-phase properties of soap as well as practical limitations resulting from these properties. Hence, before discussing the commercial manufacturing of soap, it is imperative to understand the phase properties of soap. 

Fatty Acid Neutralization. Another approach to produce soap is through the neutralization of fatty acids with caustic. This approach requires a stepwise process where fatty acids are produced through the hydrolysis of fats and oils by water, followed by subsequent neutralization with appropriate caustics. This approach has a number of inherent benefits over the saponification process. 

Fig. 4. Process stream diagram for the production of fatty acids through hydrolysis of fats and oils. Steam is at 5.2—6.2 MPa (750—900 psi). To convert MPa...

Olestra is prepared by a solvenfless transesterification process in which sucrose is treated with methyl ester of fatty acids in the presence of sodium methoxide between 100—180°C for 14 hours (68). The manufacturing process involves removal of the unreacted fatty acid esters by enzymic hydrolysis... 

Two important widely used sulfonic acids are known as TwitcheU s reagents, or as in Russia, the Petrov catalysts. These reagents are based on benzene or naphthalene ( ) and (12), [3055-92-3] and [82415-39-2] respectively. The materials are typically made by the coupling of an unsaturated fatty acid with benzene or naphthalene in the presence of concentrated sulfuric acid (128). These sulfonic acids have been used extensively in the hydrolysis of fats and oils, such as beef tallow (129), coconut oil (130,131), fatty methyl esters (132), and various other fats and oils (133—135). TwitcheU reagents have also found use as acidic esterification catalysts (136) and dispersing agents (137). 

Acylated Protein Hydrolysates. These surfactants are prepared by acylation of proteia hydrolysates with fatty acids or acid chlorides. The hydrolysates are variable ia composition, depending on the degree of hydrolysis. CoUagen from leather (qv) processiag is a common proteia source. Acylated proteia hydrolysates (Maypoa, by laotex Chemical Company) are mild surfactants recommended for personal-care products (see Cosmetics). 

Sulfated Natural Oils and Fats. Sulfated natural triglycerides were the first nonsoap commercial surfactants introduced in the middle of the nineteenth century. Since then sulfates of many vegetable, animal, and fish oils have been investigated (see also Fats AND FATTY oils). With its hydroxyl group and a double bond, ricinoleic acid (12-hydroxy-9,10-octadecenoic acid) is an oil constituent particularly suited for sulfation. Its sulfate is known as turkey-red oil. Oleic acid is also suited for sulfation. Esters of these acids can be sulfated with a minimum of hydrolysis of the glyceride group. Polyunsaturated acids, with several double bonds, lead to dark-colored sulfation products. The reaction with sulfuric acid proceeds through either the hydroxyl or the double bond. The sulfuric acid half ester thus formed is neutralized with caustic soda ... 

At room temperature, ca 60 wt % ethylene oxide is needed to solubilize the fatty acids. Surface activity of the ethoxylates is moderate and less than that of alcohol or alkylphenol ethoxylates (84). The ethoxylates are low foamers, a useful property in certain appHcations. Emulsification is the most important function. Its importance is reflected in the wide range of lipophilic solubiHties available in the commercial products. Like all organic esters, fatty acid ethoxylates are susceptible to acid and alkaline hydrolysis. 

The principal constituents of rosin (qv) are abietic and related acids. Tall oil (qv) is a mixture of unsaturated fatty and aHcycHc acids of the abietic family. Refined tall oil may be high in rosin acids or unsaturated acids, depending on the refining process. Ethoxylates of rosin acids, eg, dehydro abietic acid, are similar to fatty acid ethoxylates in surfactant properties and manufacture, except for thek stabiHty to hydrolysis. No noticeable decomposition is observed when a rosin ester of this type is boiled for 15 min in 10% sulfuric acid or 25% sodium hydroxide (90). Steric hindrance of the carboxylate group associated with the aHcycHc moiety has been suggested as the cause of this unexpectedly great hydrolytic stabiHty. 

Enzyme—Heat—Enzyme Process. The enzyme—heat—enzyme (EHE) process was the first industrial enzymatic Hquefaction procedure developed and utilizes a B. subtilis, also referred to as B. amjloliquefaciens, a-amylase for hydrolysis. The enzyme can be used at temperatures up to about 90°C before a significant loss in activity occurs. After an initial hydrolysis step a high temperature heat treatment step is needed to solubilize residual starch present as a fatty acid/amylose complex. The heat treatment inactivates the a-amylase, thus a second addition of enzyme is required to complete the reaction. 

Cysteine [52-90 ] is a thiol-bearing amino acid which is readily isolated from the hydrolysis of protein. There ate only small amounts of cysteine and its disulfide, cystine, in living tissue (7). Glutathione [70-18-8] contains a mercaptomethyl group, HSCH2, and is a commonly found tripeptide in plants and animals. Coenzyme A [85-61-0] is another naturally occurring thiol that plays a central role in the synthesis and degradation of fatty acids. 

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