Caking

Filtration. In filtration, suspended solid particles in a liquid or gas are removed by passing the mixture through a porous medium that retains the particles and passes the fluid. The solid can be retained on the surface of the filter medium, which is cake, filtration, or captured within the filter medium, which is depth filtration. The filter medium can be arranged in many ways. 

In situations where a low concentration of suspended solids needs to be separated from a liquid, then cross-flow filtration can be used. The most common design uses a porous tube. The suspension is passed through the tube at high velocity and is concentrated as the liquid flows through the porous medium. The turbulent flow prevents the formation of a filter cake, and the solids are removed as a more concentrated slurry. 

It is less dense than normal rock sail, does not cake so easily, dissolves more quickly. 

To evaluate the flux by each of Che three paths, flux relations spanning Che range between the micropore and macropore sizes are needed, and Wakao and Smith confined their attention to binary mixtures, using the equations of Scott and Dullien [4], which Cake the form... 

In order to dry the crystals, the Buchner funnel is inverted over two or three thicknesses of drying paper (i.e., coarse-grained, smooth surfaced Alter paper) resting upon a pad of newspaper, and the crystalline cake is removed with the aid of a clean spatula several sheets of drying paper are placed on top and the crystals are pressed flrmly. If the sheets become too soiled by the mother liquor absorbed, the crystals should be transferred to fresh paper. The disadvantage of this method of rapid drying is that the recrystallised product is liable to become contaminated with the Alter paper flbre. 

Anhydrous sodium sulphide. The hydrated salt, NajS.QH O, is heated in a Pyrex distilling flask or retort in a stream of hydrogen or of nitrogen until water ceases to be evolved. The solid cake of anhydrous sodium sulphide is removed from the vessel with the aid of a copper wire hook or by other suitable means. No attempt should be made to fuse the sodium sulphide since at high temperatiues sodium sulphide is readily oxidised to sodium sulphate. 

If the reaction mixture is allowed to cool, it will set to a solid cake in the flask. 

In a 500 ml. bolt-head flask, provided with a mechanical stirrer, place 70 ml. of oleum (20 per cent. SO3) and heat it in an oil bath to 70°. By means of a separatory funnel, supported so that the stem is just above the surface of the acid, introduce 41 g. (34 ml.) of nitrobenzene slowly and at such a rate that the temperature of the well-stirred mixture does not rise above 100-105°. When all the nitrobenzene has been introduced, continue the heating at 110-115° for 30 minutes. Remove a test portion and add it to the excess of water. If the odour of nitrobenzene is still apparent, add a further 10 ml. of fuming sulphuric acid, and heat at 110-115° for 15 minutes the reaction mixture should then be free from nitrobenzene. Allow the mixture to cool and pour it with good mechanical stirring on to 200 g. of finely-crushed ice contained in a beaker. AU the nitrobenzenesulphonic acid passes into solution if a little sulphone is present, remove this by filtration. Stir the solution mechanically and add 70 g. of sodium chloride in small portions the sodium salt of m-nitro-benzenesulphonic acid separates as a pasty mass. Continue the stirring for about 30 minutes, allow to stand overnight, filter and press the cake well. The latter will retain sufficient acid to render unnecessary the addition of acid in the subsequent reduction with iron. Spread upon filter paper to dry partially. 

Phthalide. In a 1 litre bolt-head flask stir 90 g. of a high quality zinc powder to a thick paste with a solution of 0 5 g. of crystallised copper sulphate in 20 ml. of water (this serves to activate the zinc), and then add 165 ml. of 20 per cent, sodium hydroxide solution. Cool the flask in an ice bath to 5°, stir the contents mechanically, and add 73-5 g. of phthalimide in small portions at such a rate that the temperature does not rise above 8° (about 30 minutes are required for the addition). Continue the stirring for half an hour, dilute with 200 ml. of water, warm on a water bath imtil the evolution of ammonia ceases (about 3 hours), and concentrate to a volume of about 200 ml. by distillation vmder reduced pressure (tig. 11,37, 1). Filter, and render the flltrate acid to Congo red paper with concentrated hydrochloric acid (about 75 ml. are required). Much of the phthalide separates as an oil, but, in order to complete the lactonisation of the hydroxymethylbenzoic acid, boil for an hour transfer while hot to a beaker. The oil solidifles on cooling to a hard red-brown cake. Leave overnight in an ice chest or refrigerator, and than filter at the pump. The crude phthalide contains much sodium chloride. RecrystaUise it in 10 g. portions from 750 ml. of water use the mother liquor from the first crop for the recrystaUisation of the subsequent portion. Filter each portion while hot, cool in ice below 5°, filter and wash with small quantities of ice-cold water. Dry in the air upon filter paper. The yield of phthalide (transparent plates), m.p. 72-73°, is 47 g. 

To prevent the solid complex from caking (which occurs if the stirring is not sufficiently rapid) about 75 ml. of dry ethylene dichloride may be added. 

Phthalamide. Mix 200 g. of phthalimide (Section IV,169) with 600 ml. of concentrated ammonia solution in a 1 litre beaker and stir mechanically for 24 hours. Filter off the micro-crystalline cake of phthalamide and dry at 100°. The yield is 200 g., m.p. 220° (decomp.). 

In a 500 ml. three-necked flask, fitted with a reflux condenser and mechanical stirrer, place 121 g. (126-5 ml.) of dimethylaniline, 45 g. of 40 per cent, formaldehyde solution and 0 -5 g. of sulphanilic acid. Heat the mixture under reflux with vigorous stirring for 8 hours. No visible change in the reaction mixture occurs. After 8 hours, remove a test portion of the pale yellow emulsion with a pipette or dropper and allow it to cool. The oil should solidify completely and upon boiling it should not smell appreciably of dimethylaniline if this is not the case, heat for a longer period. When the reaction is complete, steam distil (Fig. II, 41, i) the mixture until no more formaldehyde and dimethylaniline passes over only a few drops of dimethylaniline should distil. As soon as the distillate is free from dimethylaniline, pour the residue into excess of cold water when the base immediately solidifies. Decant the water and wash the crystalline solid thoroughly with water to remove the residual formaldehyde. Finally melt the solid under water and allow it to solidify. A hard yellowish-white crystalline cake of crude base, m,p. 80-90°, is obtained in almost quantitative yield. RecrystaUise from 250 ml. of alcohol the recovery of pure pp -tetramethyldiaminodiphenylmethane, m.p. 89-90°, is about 90 per cent. 

The reaction may be more easily controlled and the chlorosulphonic acid added all at once if the acetanilide is employed in the form of a hard cake. The latter is prepared by melting the acetanilide in the flask over a free flame and causing the compound to solidify over the lower part of the flask by swirling the liquid. If the reaction becomes too vigorous under these conditions, cool the flask momentarily by immersion in an ice bath. 

To filter a solution one attaches a vacuum and pours the solution into the Buchner funnel. All the solution will go whoosh into the flask leaving what is called a filter cake in the funnel. The liquid that has collected in the flask is now called the filtrate. Usually, the filter cake is then washed with a little bit of clean what-... 

The soiution is aliowed to cool and the crystals of the P2P-bisulfite addition compound are then separated by vacuum filtration, washed with a little clean dH20 then washed with a couple hundred mLs of ether, DCM or benzene. The filter cake of MD-P2P-bisulfate is processed by scraping the crystals into a flask and then 300mL of either 20% sodium carbonate solution or 10% HCi soiution are added (HCI works best). The soiution is stirred for another 30 minutes during which time the MD-P2P-bisulfite complex will be busted up and the P2P will return to its happy oil form. The P2P is then taken up with ether, dried and removed of the solvent to give pure MD-P2P. Whaddya think of that ... 

C. Big secret 2...Quack ...One MUST filter this 600+ ml of ether...but a duck can t do this all at once...so one must fitter in vacuum filter in 200 ml portions...changing the duck paper every time and wash the filter cake with ether...Dr. Quack thinks a vacuum filter (apirator) at this stage is a must..Quack ... 

D. Now the ether will be a deep reddish yellow. Distill off the ether...quack...and take the temp up to 170 C to drive off any other volatiles. Should recover 90%+ of the original weight of oil. Now add 500 ml of saturated bisulfite and stir for 1.5 hours...Quack Vacuum Filter, the duck fat crystals Wash with water and ether, yield dull fine ppt in the filter cake...stable bisulfite addition product...can be stored forever...QuackU Yield -50 to 80% depending on a ducks technique ... 

After 3 hours the stirring is stopped and the solution allowed to settle. By this time just about all the foil will have turned to dust, which is going to make the next step of vacuum filtration very difficult because it will plug up the filter paper in a second. So the chemist lets it settle, then pours off the liquid through the vacuum filtration setup (see methodology section). The flask is rinsed with lOOmL methanol, the methanol poured through the grey filter cake and the filter cake discarded. All of the filtrate is placed in a flask and vacuum distilled to remove all the methanol, isopropyl alcohol and water which will leave the chemist with oil and junk in the bottom of the flask. 

In a flask the chemist mixes 50g piperonal into 200mL glacial acetic acid, then adds 45mL nitroethane and 17g ammonium acetate. The solution is then refluxed 4 hours and takes on the color of yellow to yellow-orange. After 4 hours and cooling, yellowish crystals of p-nitropropene will spontaneously form. If not, the solution can be diluted with 50ml of dHjO and chilled in an ice bath for an hour to form the crystals with some slushy glacial acetic acid and water intermixed. The mass of crystals is broken up and plopped into a Buchner funnel to be vacuum filtered. The filter cake is washed with a little extra acetic acid or water. All of the filtrate is saved. 

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