Solutions, formaldehyde

TEST Formaldehyde (solution) Acetal d yde (solution) Paraldehyde Chloral hydrate Benzaldehyde Salicylaldehyde... 

Since formaldehyde solutions almost invariably contain formic acid, and amino-acids themselves are seldom exactly neutral, it is very important that both the formaldehyde solution and the glycine solution should before mixing be brought to the same pH (see footnote, p. 509), and for this purpose each solution is first madejWl alkaline to phenolphthalein by means of dilute sodium hydroxide solution. This preliminary neutralisation must not be confused with... 

Weigh out accurately about 2 g. of glycine, transfer to a 250 ml. graduated flask, dissolve in distilled water, make up to the mark, and mix well. Transfer 25 ml. of the solution to a conical flask, add 2 drops of phenolphthalein, and then again add dilute sodium hydroxide very carefully until the solution is just faintly pink. No v add about 10 ml. (/. ., an excess) of the neutralised formaldehyde solution the pink colour of the phenolphthalein disappears immediately and the solution becomes markedly acid. Titrate with AI io sodium hydroxide solution until the pink colour is just restored. Repeat the process with at least two further quantities of 25 ml. of the glycine solution in order to obtain consistent readings. 

Dimethyldiphenyl Alkaline formaldehyde solution has also been employed for deamination. 

The palladium - barium sulphate catalyst Is prepared by treating a suspension of20g. of barium sulphate (which has been precipitated in hot solution) in 400 ml. of hot water with a solution of I - 7 g. of palladium chloride (equivalent to I - 0 g. of palladium) in 50 ml. of water and with I - 5 ml. of 40 per cent, formaldehyde solution. The mixture is rendered faintly alkaline to litmus by the addition of sodium hydroxide solution and then boiled for a short time. When the supernatant liquid is clear, the grey precipitate is filtered oS, and wa.shed with hot water until the... 

Ethyl propane-1 1 3 3-tetracarboxylate. Cool a mixture of 320 g. (302 ml.) of redistilled diethyl malonate and 80 g. of 40 per cent, formaldehyde solution ( formalin ) contained in a 1-htre round-bottomed flask to 5° by immersion in ice, and add 5 g. (7 ml.) of diethylamine. Keep the mixture at room temperature for 15 hours and then heat under a reflux condenser on a boiling water bath for 6 hours. Separate the aqueous layer, dry the organic layer with anhydrous magnesium sulphate, and distil under reduced pressure. Collect the ethyl 1 1 3 3-tetracarboxylate at 200-215°/20 mm. The yield is 250 g. 

The catalyst is also employed in the form of the finely-divided metal deposited upon activated carbon (usually containing 5 or 10 per cent. Pd) two methods of preparation are described, in one reduction is effected with alkaline formaldehyde solution and in the other with hydrogen ... 

C. Palladium on carbon catalyst (5 per cent. Pd). Suspend 41-5 g. of nitric acid - washed activated carbon in 600 ml. of water in a 2-litre beaker and heat to 80°. Add a solution of 4 1 g. of anhydrous palladium chloride (1) in 10 ml. of concentrated hydrochloric acid and 25 ml. of water (prepared as in A), followed by 4 ml. of 37 per cent, formaldehyde solution. Stir the suspension mechanically, render it alkaUne to litmus with 30 per cent, sodium hydroxide solution and continue the stirring for a further 5 minutes. Filter off the catalyst on a Buchner funnel, wash it ten times with 125 ml. portions of water, and dry and store as in B. The yield is 46 g. 

In a 500 ml. three-necked flask, fitted with a reflux condenser and mechanical stirrer, place 121 g. (126-5 ml.) of dimethylaniline, 45 g. of 40 per cent, formaldehyde solution and 0 -5 g. of sulphanilic acid. Heat the mixture under reflux with vigorous stirring for 8 hours. No visible change in the reaction mixture occurs. After 8 hours, remove a test portion of the pale yellow emulsion with a pipette or dropper and allow it to cool. The oil should solidify completely and upon boiling it should not smell appreciably of dimethylaniline if this is not the case, heat for a longer period. When the reaction is complete, steam distil (Fig. II, 41, i) the mixture until no more formaldehyde and dimethylaniline passes over only a few drops of dimethylaniline should distil. As soon as the distillate is free from dimethylaniline, pour the residue into excess of cold water when the base immediately solidifies. Decant the water and wash the crystalline solid thoroughly with water to remove the residual formaldehyde. Finally melt the solid under water and allow it to solidify. A hard yellowish-white crystalline cake of crude base, m,p. 80-90°, is obtained in almost quantitative yield. RecrystaUise from 250 ml. of alcohol the recovery of pure pp -tetramethyldiaminodiphenylmethane, m.p. 89-90°, is about 90 per cent. 

Dimethylaminomethylindole (gramine). Cool 42 5 ml. of aqueous methylamine solution (5 2N ca. 25 per cent, w/v) contained in an 100 ml. flask in an ice bath, add 30 g. of cold acetic acid, followed by 17 -2 g. of cold, 37 per cent, aqueous formaldehyde solution. Pour the solution on to 23 -4 g. of indole use 10 ml. of water to rinse out the flask. Allow the mixture to warm up to room temperature, with occasional shaking as the indole dissolves. Keep the solution at 30-40° overnight and then pour it, with vigorous stirring, into a solution of 40 g. of potassium hydroxide in 300 ml. of water crystals separate. Cool in an ice bath for 2 hours, collect the crystalline solid by suction flltration, wash with three 50 ml. portions of cold water, and dry to constant weight at 50°. The yield of gramine is 34 g. this is quite suitable for conversion into 3-indoleacetic acid. The pure compound may be obtained by recrystaUisation from acetone-hexane m.p. 133-134°. 

In a 500 ml. conical flask place 50 ml. of glachtl acetic acid, 25 ml. of 40 per cent, formaldehyde solution (formalin) and 20 g. of phenol. Wrap a cloth or towel loosely around the neck and opening of the flask. Pass dry hydrogen chloride gas (Section 11,48,1) into the mixture. Within 5 minutes, a large mass of pink plastic is formed the reaction is sometimes very vigorous. The yield is 36 g. It is frequently necessary to break the flask in order to remove the product completely for this reason a beaker, or metal flask or beaker, is preferable. 

In a wide-mouthed test-tube ( boiling tube ) place 5 g. of phenol, 15 ml. of 40 per cent, formaldehyde solution and 3 ml. of concentrated ammonia solution (sp. gr. 0-88). Warm the mixtme with a small flame until it becomes opaque. Cool, discard the aqueous layer, but retain the viscous material in the tube. Heat the latter in a water bath at 60° for 30 minutes and then heat the pasty mass in an air oven at 75° for 4-6 hours. A hard sohd resin is produced. 

Place 3 3oz packets of Mildewcide into a 1L flask with an electric heating mantle and cork in the neck connected to a gas bubbler immersed in at least 550mL of distilled water. Heat the paraformaldehyde (what is in the Mildewcide) to between 180-200C (a temp, regulator is absolutely necessary for this step or use a silicone oil bath). The paraformaldehyde will depolymerize making formaldehyde gas in about 91% yield. Alternatively, the gas can be bubbled through the Ammonia solution directly (only for the brave ). If the Formaldehyde solution will not be used immedi-... 

Marquis reagent (gives a purple-red coloration, then violet, then blue with morphine, codeine, dionine, and heroine) mix 3 mL of concentrated H2SO4 with 3 drops of a 35% formaldehyde solution. 

Viscosities have been measured for representative commercial formaldehyde solutions (21). Over the ranges of 30—50 wt % HCHO, 0—12 wt %... 

In methanol—formaldehyde—water solutions, increasing the concentration of either methanol or formaldehyde reduces the volatility of the other. Vapor-hquid-equihbrium data (8,27) for several methanolic formaldehyde solutions ate given in Table 2. The flash point varies with composition, decreasing from 83 to 60°C as the formaldehyde and methanol concentrations increase (17,18). 

Table 2. Vapor Pressure above Formaldehyde Solutions, kPa ...

Formaldehyde solutions exist as a mixture of oligomers, H0(CH20) H. Their distribution has been deterrnined for 6—50 wt % HCHO solutions with low methanol using nmr and gas chromatographic techniques (28,29). Averages of the equiUbtium constants for equation 4 ate K2 = 7.1, = 4.7,... 

Aqueous formaldehyde is corrosive to carbon steel, but formaldehyde in the vapor phase is not. AH parts of the manufacturing equipment exposed to hot formaldehyde solutions must be a corrosion-resistant alloy such as type-316 stainless steel. Theoretically, the reactor and upstream equipment can be carbon steel, but in practice alloys are required in this part of the plant to protect the sensitive silver catalyst from metal contamination. 

Another possible route for producing formaldehyde is by the dehydrogenation of methanol (109—111) which would produce anhydrous or highly concentrated formaldehyde solutions. Eor some formaldehyde users, minimization of the water in the feed reduces energy costs, effluent generation, and losses while providing more desirable reaction conditions. 

Procedures for determining the quaUty of formaldehyde solutions ate outlined by ASTM (120). Analytical methods relevant to Table 5 foUow formaldehyde by the sodium sulfite method (D2194) methanol by specific gravity (D2380) acidity as formic acid by titration with sodium hydroxide (D2379) iron by colorimetry (D2087) and color (APHA) by comparison to platinum—cobalt color standards (D1209). 

As opposed to gaseous, pure formaldehyde, solutions of formaldehyde are unstable. Both formic acid (acidity) and paraformaldehyde (soHds) concentrations increase with time and depend on temperature. Formic acid concentration builds at a rate of 1.5—3 ppm/d at 35°C and 10—20 ppm/d at 65°C (17,18). Trace metallic impurities such as iron can boost the rate of formation of formic acid (121). Although low storage temperature minimizes acidity, it also increases the tendency to precipitate paraformaldehyde. 

Most formaldehyde producers recommend a minimum storage temperature for both stabilized and unstabilized solutions. Figure 3 is a plot of data (17,18,122,126) for uiiinhibited (<2.0 wt% methanol) formaldehyde. The minimum temperature to prevent paraformaldehyde formation in unstabilized 37% formaldehyde solutions stored for one to about three months is as follows 35°C with less than 1% methanol 21°C with 7% methanol 7°C with 10% methanol and 6°C with 12% methanol (127). 

Novolak Resins. In a conventional novolak process, molten phenol is placed into the reactor, foHowed by a precise amount of acid catalyst. The formaldehyde solution is added at a temperature near 90°C and a formaldehyde-to-phenol molar ratio of 0.75 1 to 0.85 1. For safety reasons, slow continuous or stepwise addition of formaldehyde is preferred over adding the entire charge at once. Reaction enthalpy has been reported to be above 80 kj /mol (19 kcal/mol) (29,30). The heat of reaction is removed by refluxing the water combined with the formaldehyde or by using a small amount of a volatile solvent such as toluene. Toluene and xylene are used for azeotropic distillation. FoHowing decantation, the toluene or xylene is returned to the reactor. 

Resoles. Like the novolak processes, a typical resole process consists of reaction, dehydration, and finishing. Phenol and formaldehyde solution are added all at once to the reactor at a molar ratio of formaldehyde to phenol of 1.2—3.0 1. Catalyst is added and the pH is checked and adjusted if necessary. The catalyst concentration can range from 1—5% for NaOH, 3—6% for Ba(OH)2, and 6—12% for hexa. A reaction temperature of 80—95°C is used with vacuum-reflux control. The high concentration of water and lower enthalpy compared to novolaks allows better exotherm control. In the reaction phase, the temperature is held at 80—90°C and vacuum-refluxing lasts from 1—3 h as determined in the development phase. SoHd resins and certain hquid resins are dehydrated as quickly as possible to prevent overreacting or gelation. The end point is found by manual determination of a specific hot-plate gel time, which decreases as the polymerization advances. Automation includes on-line viscosity measurement, gc, and gpc. 

Side-Chain Derivatization. Reaction of thiophene with aqueous formaldehyde solution in concentrated hydrochloric acid gives 2-chloromethylthiophene [765-50-4]. This relatively unstable, lachrymatory material has been used as a commercial source of further derivatives such as 2-thiopheneacetonitrile [20893-30-5] and 2-thiopheneacetic acid [1918-77-0] (24). Similar derivatives can be obtained by peroxide, or light-catalyzed (25) halogenation of methylthiophenes, eg, Ai-bromosuccinimide/benzoylperoxide on 2-, and 3-methylthiophenes gives the corresponding bromomethylthiophenes. 

Other options for the purification of CA include dissolution in hot water, aqueous ammonia, aqueous formaldehyde, or hot dimethylformamide followed by filtration to remove most of the impurities. The CA is recoverable by cooling the aqueous solution (84), acidifying the ammonium hydroxide solution (85), or cooling the dimethylform amide solution with further precipitation of CA by addition of carbon tetrachloride (86). Sodium hydroxide addition precipitates monosodium cyanurate from the formaldehyde solution (87). 

To 500 g. (3.85 moles) of freshly distilled ethyl acetoacetate in a i-l. flask set in ice and well cooled, are added 152 g. (2.0 moles) of 40 per cent aqueous formaldehyde solution and 20-25 drops of diethylamine. The flask and contents are kept cold for six hours and are then allowed to stand at room temperature for forty to forty-five hours. At the end of this time two layers are present, a lower oily layer and an upper aqueous layer. The layers are separated, and the aqueous layer is extracted with 50 cc. of ether. The ether solution is added to the oily layer, and the resulting solution is dried over 30 g. of calcium chloride. The ether is then removed by distillation on a steam bath. The residue, amounting to approximately 500 g., is diluted with an equal volume of alcohol and is thoroughly cooled in an ice bath. Ammonia is then passed into the mixture until the solution is saturated. This requires from four to eight hours, and during this time the flask is kept packed in ice. The ammoniacal alcoholic solution is allowed to stand at room temperature for forty to forty-five hours. Most of the alcohol is now evaporated the residue is cooled, and the solid i,4-dihydro-3,5-dicarbethoxy-2,6-dimethylpyridine is removed from the remaining alcohol on a suction filter. The dried ester melts at 175-180 and amounts to 4ro-435 g. (84-89 per cent of the theoretical amount). 

B. Palladium on carhon catalyst (5% Pd). A suspension of 93 g. of nitric acid-washed Darco G-60 (Note 10) in 1.21. of water contained in a 4-1. beaker (Notes 3 and 4) is heated to 80°. To this is added a solution of 8.2 g. (0.046 mole) of palladium chloride in 20 ml. (0.24 mole) of concentrated hydrochloric acid and 50 ml. of water (Note 2). Eight milliliters (0.1 mole) of 37% formaldehyde solution is added. The suspension is made slightly alkaline to litmus with 30% sodium hydroxide solution, constant stirring being maintained. The suspension is stirred 5 minutes longer. The catalyst is collected on a filter and washed ten times with 250-ml. portions of water. After removal of as much water as possible by filtration, the filter cake is dried (Note 11), first in air at room temperature, and then over potassium hydroxide in a desiccator. The dry catalyst (93-98 g.) is stored in a tightly closed bottle. 

Commercial aqueous formaldehyde solution, containing about 8% of methanol, was used. 

Commercial aqueous formaldehyde solution containing 8% methanol was used. Formaldehyde is needed in excess otherwise the yield is considerably diminished. 

The PE fibres are produced by melt spinning a novolak resin of molecular weight ca 1000 and then cross-linking the molecules by exposure to gaseous formaldehyde at 100-150°C for 6-8 h or with a formaldehyde solution. The fibres were introduced under the tradename Kynol by American Kynol Inc., a subsidiary of Carborundum AG. 

To produce a moulding composition, aniline is first treated with hydrochloric acid to produce water-soluble aniline hydrochloride. The aniline hydrochloride solution is then run into a large wooden vat and formaldehyde solution is run in at a slow but uniform rate, the whole mix being subject to continuous agitation. Reaction occurs immediately to give a deep orange-red product. The resin is still a water-soluble material and so it is fed into a 10% caustic soda solution to react with the hydrochloride, thus releasing the resin as a creamy yellow slurry. The slurry is washed with a counter-current of fresh water, dried and ball-milled. 

Exactly 3 ml. of formaldehyde solution is assayed by the method of U.S.P. XIII, and the result calculated to grams of formaldehyde per milliliter of solution. 

The amine, under the name N,N,N, N -tetramethyl-methylenediamine, may be purchased from Ames Laboratories, South Norwalk, Connecticut. The checkers prepared it by the following procedure. A solution of 60.7 g. (0.75 mole) of 37% aqueous formaldehyde solution is placed in an 800-ml. beaker equipped with a mechanical stirrer and thermometer, and cooled in an ice bath. Two hundred seventy-one grams (1.50 moles) of a 25% aqueous solution of dimethylamine is added to this solution at a rate such that the reaction temperature is kept below 15°. The solution is stirred for 30 minutes after the addition is complete, and potassium hydroxide pellets (approximately 150 g.) are added in portions until the reaction mixture separates into two layers. The upper layer is separated, dried over potassium hydroxide pellets overnight, and distilled to give 59 -64 g. (77-83%) of bis(dimcthylamin())mclliane, b.p. 83 84°. ... 

Turn off the source of the leak and limit the spread of fluid by means of mop, dusters, rags, sand or diversion Absorb spillage and shovel into buckets, and remove to a safe place, dilute greatly with running water and/or dilute with dispersing agent and water (as with ammonia solution, ethanol, methanol and formaldehyde solution)... 

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