Filtration cake moisture

Separation Efficiency. Similarly to other unit operations in chemical engineering, filtration is never complete. Some soflds may leave in the hquid stream, and some Hquid will be entrained with the separated soHds. As emphasis on the separation efficiency of soHds or Hquid varies with application, the two are usually measured separately. Separation of solids is measured by total or fractional recovery, ie, how much of the incoming solids is coUected by the filter. Separation of Hquid usually is measured in how much of it has been left in the filtration cake for a surface filter, ie, moisture content, or in the concentrated slurry for a filter-thickener, ie, solids concentration. 

Despite the disadvantages, the advantages of high throughputs and low moisture contents in the filtration cakes have justified the vigorous development of continuous pressure filters. 

Vacuum filters are usually simulated with a Buchner funnel test or filter leaf test (54). The measured parameters are cake weight, cake moisture, and filtration rate. Retention aids are usually evaluated using the Britt jar test, also called the Dynamic Drainage Jar, which simulates the shear conditions found on the paper machine and predicts performance (55). 

Although filtratioa rates can be much faster with flocculants, the final cake moisture is often higher ia a flocculated cake (60—63). Ia coatrast, usiag flocculants optimized for filtration, coal, and other mineral slurries can be dewatered to moisture contents significantly lower than the untreated cake (64—68). The advantages of rapid filtration rates can also be preserved. Flocculants that provide better filtration tend to form floes having the foUowiag characteristics (65) ... 

Vacuum or Pressure The vast majority of all continuous filters use vacuum to provide the driving force for filtration. However, if the feed slurry contains a highly volatile hquid phase, or if it is hot, saturated, and/or near the atmospheric pressure boiling point, the use of pressure for the driving force may be required. Pressure filtration might also be used where the required cake moisture content is lower than that obtainable with vacuum. 

Feed Slurry Temperature Temperature can be both an aid and a limitation. As temperature of the feed slurry is increased, the viscosity of the hquid phase is decreased, causing an increase in filtration rate and a decrease in cake moisture content. The limit to the benefits of increased temperature occurs when the vapor pressure of the hquid phase starts to materially reduce the allowable vacuum. If the hquid phase is permitted to flash within the filter internals, various undesired resiilts may ensue disruption in cake formation adjacent to the medium, scale deposit on the filter internals, a sharp rise in pressure drop within the filter drainage passages due to increased vapor flow, or decreased vacuum pump capacity. In most cases, the vacuum system should be designed so that the liquid phase does not boil. 

Pretreatment Chemicals Even though the suspended solids concentration of the slurry to be tested may be correct, it is frequently necessary to modify the sluriy in order to provide an acceptable filtration rate, washing rate, or final cake moisture content. The most common treatment, and one which may provide improvement in all three of these categories, is the addition of flocculating agents, either inorganic chemicals or natural or synthetic polymers. The main task at this point is to determine which is the most effective chemical and the quantity of chemical which should be used. 

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