Acid copolymers

Poly(chlorotrifluoroethylene) (PCTFE) Butadiene-maleic acid copolymer (BMC)... 

Perfluoroalkoxy (PEA) resin Styrene-maleic acid copolymer (SMC)... 

Extrusion- Injection acid copolymer. maleic acid Putty, Glass-fiber- Polyimide,... 

Acrylamide-acrylamido-2-methylpropane sulfonic acid copolymers [40623-74-2]... 

Under acidic conditions, furfuryl alcohol polymerizes to black polymers, which eventually become crosslinked and insoluble in the reaction medium. The reaction can be very violent and extreme care must be taken when furfuryl alcohol is mixed with any strong Lewis acid or Brn nstad acid. Copolymer resins are formed with phenoHc compounds, formaldehyde and/or other aldehydes. In dilute aqueous acid, the predominant reaction is a ring opening hydrolysis to form levulinic acid [123-76-2] (52). In acidic alcohoHc media, levulinic esters are formed. The mechanism for this unusual reaction in which the hydroxymethyl group of furfuryl alcohol is converted to the terminal methyl group of levulinic acid has recendy been elucidated (53). 

A typical process for the preparation of a 94.8% ethyl acrylate—5.2% acryUc acid copolymer as an approximately 39% solution in ethyl acetate is given... 

The Manufacture of Ethyl Acy late—Acylic Acid Copolymers, TMM-4S, Rohm and Haas Co., Philadelphia, Pa. 

Ionomer resins consisting of ethylene—methacrylic acid copolymers partially neutralized with sodium or zinc were commercially introduced in 1964 by Du Pont under the Sudyn trademark (1). More recently, a similar line of products, sold as Hi-Mdan resins, has been commercialized by Mitsui—Du Pont in Japan. lolon ionomeric resins, based on ethylene—acrylic acid, are produced by Exxon in Belgium. Ionomers containing about 1 mol % of carboxylate groups are offered by BP in Europe as Novex resins. Low molecular weight, waxy Aclyn ionomers are produced and sold by AHiedSignal. 

Similar mechanical data for a series of ionomers derived from a single ethylene—acryflc acid copolymer have appeared (13) (Table 3). Comparison of the data from Tables 2 and 3 shows that the substitution of acryflc acid for methacrylic acid has only minor effects on properties. 

Melt Viscosity. As shown in Tables 2 and 3, the melt viscosity of an acid copolymer increases dramatically as the fraction of neutralization is increased. The relationship for sodium ionomers is shown in Figure 4 (6). Melt viscosities for a series of sodium ionomers derived from an ethylene—3.5 mol % methacrylic acid polymer show that the increase is most pronounced at low shear rates and that the ionomers become increasingly non-Newtonian with increasing neutralization (9). The activation energy for viscous flow has been reported to be somewhat higher in ionomers than in related acidic... 

Permeability. Ionic bonding has an important influence on permeabiUty characteristics, especially where oily materials are involved. Acid copolymers are less permeable to natural oils than conventional homopolymers, and this difference increases gready when they are neutralized, as illustrated in Table 4 (6). 

Many methods for the conversion of acid copolymers to ionomers have been described by Du Pont (27,28). The chemistry involved is simple when cations such as sodium or potassium are involved, but conditions must be controlled to obtain uniform products. Solutions of sodium hydroxide or methoxide can be fed to the acid copolymer melt, using a high shear device such as a two-roU mill to achieve uniformity. AH volatile by-products are easily removed during the conversion, which is mn at about 150°C. A continuous process has been described, using two extmders, the first designed to plasticate the feed polymer and mix it rapidly with the metal compound, eg, zinc oxide, at 160°C (28). Acetic acid is pumped into the melt to function as an activator. Volatiles are removed in an extraction-extmder which follows the reactor-extmder, and the anhydrous melt emerges through a die-plate as strands which are cut into pellets. 

Ethylene—Dicarboxylic Acid Copolymers. Partial neutralization of copolymers containing carboxyls in pairs on adjacent carbons, eg, ethylene—maleic acid, has been described (11). Surprisingly, there is no increase in stiffness related to neutralization. Salts with divalent metal cations are not melt processible. The close spacing of the paired carboxyl groups has resulted in ionic cluster morphology which is distinct from that of the commercial ionomer family. 

Association Complexes. The unshared electron pairs of the ether oxygens, which give the polymer strong hydrogen bonding affinity, can also take part in association reactions with a variety of monomeric and polymeric electron acceptors (40,41). These include poly(acryhc acid), poly(methacryhc acid), copolymers of maleic and acryflc acids, tannic acid, naphthoHc and phenoHc compounds, as well as urea and thiourea (42—47). 

Studies of the particle—epoxy interface and particle composition have been helphil in understanding the mbber-particle formation in epoxy resins (306). Based on extensive dynamic mechanical studies of epoxy resin cure, a mechanism was proposed for the development of a heterophase morphology in mbber-modifted epoxy resins (307). Other functionalized mbbers, such as amine-terminated butadiene—acrylonitrile copolymers (308) and -butyl acrylate—acryhc acid copolymers (309), have been used for toughening epoxy resins. 

Copolymers Containing Carboxylic Groups. A newline of VP/acryhc acid copolymers in powdered form prepared by precipitation polymerization (147) from heptane have been introduced commercially (148). A wide variety of compositions and molecular weights are available, from... 

Several agents deUvered via toothpaste inhibit the accumulation of dental calculus. Pyrophosphate salts, with or without a methoxyethylene—maleic acid copolymer, and zinc salts have given positive results in clinical trials (5). Pyrophosphates were added as potassium or sodium pyrophosphate or mixtures at a level of about 2—6%. The zinc salt was zinc citrate [546-46-3] (0.5—2.0%) or zinc chloride [7646-85-7] (2.0%). The products all contained fluoride in addition to the calculus inhibitor. The anticaries activity of the fluoride was not compromised (6). 

Fig. 7 shows the effect of an increasing amount of polar monomer on static shear holding tested at room temperature in a non-crosslinked iso-octylacrylate/ acrylic acid copolymer PSA. 

In nonrigid ionomers, such as elastomers in which the Tg is situated below ambient temperature, even greater changes can be produced in tensile properties by increase of ion content. As one example, it has been found that in K-salts of a block copolymer, based on butyl acrylate and sulfonated polystyrene, both the tensile strength and the toughness show a dramatic increase as the ion content is raised to about 6 mol% [10]. Also, in Zn-salts of a butyl acrylate/acrylic acid polymer, the tensile strength as a function of the acrylic acid content was observed to rise from a low value of about 3 MPa for the acid copolymer to a maximum value of about 15 MPa for the ionomer having acrylic acid content of 5 wt% [II]. Other examples of the influence of ion content on mechanical properties of ionomers are cited in a recent review article [7],... 

In most ionomers, it is customary to fully convert to the metal salt form but, in some instances, particularly for ionomers based on a partially crystalline homopolymer, a partial degree of conversion may provide the best mechanical properties. For example, as shown in Fig. 4, a significant increase in modulus occurs with increasing percent conversion for both Na and Ca salts of a poly(-ethylene-co-methacrylic acid) ionomer and in both cases, at a partial conversion of 30-50%, a maximum value, some 5-6 times higher than that of the acid copolymer, is obtained and this is followed by a subsequent decrease in the property [12]. The tensile strength of these ionomers also increases significantly with increasing conversion but values tend to level off at about 60% conversion. 

In a partially crystalline homopolymer, nylon 6, property enhancement has been achieved by blending with a poly(ethylene-co-acrylic acid) or its salt form ionomer [24]. Both additives proved to be effective impact modifiers for nylon 6. For the blends of the acid copolymer with nylon 6, maximum impact performance was obtained by addition of about 10 wt% of the modifier and the impact strength was further enhanced by increasing the acrylic acid content from 3.5 to 6%. However, blends prepared using the salt form ionomer (Sur-lyn 9950-Zn salt) instead of the acid, led to the highest impact strength, with the least reduction in tensile... 

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