Terpolymers

Just as it is not necessary for polymer chains to be linear, it is also not necessary for all repeat units to be the same. We have already mentioned molecules like proteins where a wide variety of different repeat units are present. Among synthetic polymers, those in which a single kind of repeat unit are involved are called homopolymers, and those containing more than one kind of repeat unit are copolymers. Note that these definitions are based on the repeat unit, not the monomer. An ordinary polyester is not a copolymer, even though two different monomers, acids and alcohols, are its monomers. By contrast, copolymers result when different monomers bond together in the same way to produce a chain in which each kind of monomer retains its respective substituents in the polymer molecule. The unmodified term copolymer is generally used to designate the case where two different repeat units are involved. Where three kinds of repeat units are present, the system is called a terpolymer where there are more than three, the system is called a multicomponent copolymer. The copolymers we discuss in this book will be primarily two-component molecules. We shall discuss copolymers in Chap. 7, so the present remarks are simply for purposes of orientation. 

Note that the average weight per repeat unit could be used to evaluate the overall degree of polymerization of this terpolymer. For example, if the molecular weight were 43,000, the corresponding degree of polymerization would be... 

Fig. 31. An acrylic terpolymer designed for chemically amplified resist applications. The properties each monomer contributes to the final polymeric stmcture are for MMA, PAG solubility, low shrinkage, adhesion and mechanical, strength for TBMA acid-cataly2ed deprotection and for MMA, aqueous...

Numerous recipes have been pubUshed, primarily ia the patent Hterature, that describe the preparation of acrylate and methacrylate homopolymer and copolymer dispersions (107,108). A typical process for the preparation of a 50% methyl methacrylate, 49% butyl acrylate, and 1% methacrylic acid terpolymer as an approximately 45% dispersion ia water begias with the foUowiag charges ... 

Acrylonitrile—methyl acrylate—iadene terpolymers, by themselves, or ia blends with acrylonitrile—methyl acrylate copolymers, exhibit even lower oxygen and water permeation rates than the iadene-free copolymers (110,111). Terpolymers of acrylonitrile with iadene and isobutjlenealso exhibit excellent barrier properties (112), and permeation of gas and water vapor through acrylonitrile—styrene—isobutjleneterpolymers is also low (113,114). 

Uses. Vinyhdene fluoride is used for the manufacture of PVDF and for copolymerization with many fluorinated monomers. One commercially significant use is the manufacture of high performance fluoroelastomers that include copolymers of VDF with hexafluoropropylene (HFP) (62) or chlorotrifluoroethylene (CTFE) (63) and terpolymers with HEP and tetrafluoroethylene (TEE) (64) (see Elastomers, synthetic-fluorocarbon elastomers). There is intense commercial interest in thermoplastic copolymers of VDE with HEP (65,66), CTEE (67), or TEE (68). Less common are copolymers with trifluoroethene (69), 3,3,3-trifluoro-2-trifluoromethylpropene (70), or hexafluoroacetone (71). Thermoplastic terpolymers of VDE, HEP, and TEE are also of interest as coatings and film. A thermoplastic elastomer that has an elastomeric VDE copolymer chain as backbone and a grafted PVDE side chain has been developed (72). 

Most elastomers can be made iato either opea-ceUed or closed-ceUed materials. Natural mbber, SBR, nitrile mbber, polychloroprene, chlorosulfonated polyethylene, ethylene—propylene terpolymers, butyl mbbers, and polyacrylates have been successfuUy used (4,111,112). 

Terpolymers from dimethy]-a.-methy]styrene (3,4-isomer preferred)—a-methylstyrene—styrene blends in a 1 1 1 weight ratio have been shown to be useful in adhesive appHcations. The use of ring-alkylated styrenes aids in the solubiHty of the polymer in less polar solvents and polymeric systems (75). Monomer concentrations of no greater than 20% and temperatures of less than —20° C are necessary to achieve the desired properties. 

Copolymers nd Blends of PC. Numerous co- and terpolymers as well as polymer blends of BPA-PC have been developed and their suitabihty as substrate materials for optical data storage media has been tested (Table 8) (195). From these products, three lines of development have been chosen for closer examination. 

A typical process for the preparation of an acryUc solution terpolymer of composition 27.5% 2-ethyIhexyl acrylate—41.3% methyl methacrylate—31.2% hydroxyethyl methacrylate begins with the following charges ... 

Organic peroxides are used in the polymer industry as thermal sources of free radicals. They are used primarily to initiate the polymerisation and copolymerisation of vinyl and diene monomers, eg, ethylene, vinyl chloride, styrene, acryUc acid and esters, methacrylic acid and esters, vinyl acetate, acrylonitrile, and butadiene (see Initiators). They ate also used to cute or cross-link resins, eg, unsaturated polyester—styrene blends, thermoplastics such as polyethylene, elastomers such as ethylene—propylene copolymers and terpolymers and ethylene—vinyl acetate copolymer, and mbbets such as siUcone mbbet and styrene-butadiene mbbet. 

Occasionally polymers are used to increase the viscosity of oil-base and synthetic-base muds. The polymers for this use are typically sulfonated polystyrenes or ethylene—propylene terpolymers (EPDM) (54,55). Such polymers are usually used in conjunction with an organopbilic clay. 

Over 70% of the total volume of thermoplastics is accounted for by the commodity resins polyethylene, polypropylene, polystyrene, and poly(vinyl chloride) (PVC) (1) (see Olefin polymers Styrene plastics Vinyl polymers). They are made in a variety of grades and because of their low cost are the first choice for a variety of appHcations. Next in performance and in cost are acryhcs, ceUulosics, and acrylonitrile—butadiene—styrene (ABS) terpolymers (see... 

PVC—related co- and terpolymers permanent plasticization and improved processibihty pond liners, auto interiors, shoes 140,317,319... 

Quantum, by contrast, converted an ethylene—carbon monoxide polymer into a polyester-containing terpolymer by treatment with acidic hydrogen peroxide, the Baeyer-Villiger reaction (eq. 11). Depending on the degree of conversion to polyester, the polymer is totally or partially degraded by a biological mechanism. 

Vinylpyridine (23) came into prominence around 1950 as a component of latex. Butadiene and styrene monomers were used with (23) to make a terpolymer that bonded fabric cords to the mbber matrix of automobile tires (25). More recendy, the abiUty of (23) to act as a Michael acceptor has been exploited in a synthesis of 4-dimethylaminopyridine (DMAP) (24) (26). The sequence consists of a Michael addition of (23) to 4-cyanopyridine (15), replacement of the 4-cyano substituent by dimethylamine (taking advantage of the activation of the cyano group by quatemization of the pyridine ring), and base-cataly2ed dequatemization (retro Michael addition). 4-r)imethyl aminopyri dine is one of the most effective acylation catalysts known (27). 

Tires, natural mbber tubes, and butyl tubes are the main sources of scrap and reclaim (see Elastomers, synthetic-polyisoprene). Specialty reclaim materials are made from scrap siUcone, chloroprene (CR), nitrile— butadiene (NBR), and ethylene—propjlene—diene—terpolymer (EPDM) mbber scraps (see... 

Dithiophosphates. These compounds (13) are made by reaction of an alcohol with phosphoms pentasulfide, then neutralization of the dithiophosphoric acid with a metal oxide. Like xanthates, dithiophosphates contain no nitrogen and do not generate nitrosamines during vulcanization. Dithiophosphates find use as high temperature accelerators for the sulfur vulcanization of ethylene—propylene—diene (EPDM) terpolymers. 

EPDM is a terpolymer of ethylene, propylene, and a small amount (<10%) of an unsaturated diene third monomer to provide a cure site. Unlike the elastomers previously discussed, the unsaturation in EPDM is not in the main chain, but it is pendent to the chain. Peroxide cure gives superior aging resistance and low compression set. 

Property Polystyrene (PS) Poly(styrene-i) (j-acrjio-nitrile ) (SAN) Glass-fil led PS High impact PS HIPS Acrylonitrile— butadiene—styrene terpolymer (ABS) Type 1 Type 2 Standard ABS Super ABS... 

Glycomer-631 (6) is a terpolymer produced by the bulk polymerisation of a mixture of 60% glycoHde, 14% 2,5- -dioxanone, and 26% trimethylene carbonate. The suture is distributed under the trade name Biosyn. It is claimed to retain approximately 40% of its strength three weeks after implantation and to be absorbed completely in 90 to 110 days. 

Small concentrations of vinylcarboxyhc acids, eg, acryhc acid, methacrylic acid, or itaconic acid, are sometimes included to enhance adhesion of the polymer to the substrate. The abihty to crystalline and the extent of crystallization are reduced with increa sing concentration of the comonomers some commercial polymers do not crystalline. The most common lacquer resins are terpolymers of VDC—methyl methacrylate—acrylonitrile (162,163). The VDC level and the methyl methacrylate—acrylonitrile ratio are adjusted for the best balance of solubihty and permeabihty. These polymers exhibit a unique combination of high solubihty, low permeabihty, and rapid crystallization (164). 

Commercial poly(vinyl acetal)s are terpolymers with varying amounts of vinyl acetate and vinyl alcohol units remaining on the backbone after acetaH2ation. The class can be represented by the foUowing stmcture, showing acetal (1), vinyl alcohol (2), and vinyl acetate (3) units. 

Poly(vinyl acetate) homopolymers adhere well to porous or ceUulosic surfaces, eg, wood, paper, cloth, leather (qv), and ceramics (qv). Homopolymer films tend to creep less than copolymer or terpolymer films. They are especially suitable in adhesives for high speed packaging operations. 

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