Fluorinated monomer

An important and well studied example is the deposition of plasma-polymerized fluorinated monomer films [35], Monomers are fluoroalkyls, fluorohydroalkyls, cyclo-fluoroalkyls, as well as unsaturated species. The actual... 

Vinyl Fluoride. Vinyl fluoride [75-02-5] C2H2F, the monomer for poly(vinyl fluoride), is manufactured by addition of hydrogen fluoride to acetylene (see Fluorine COMPOUNDS, ORGANIC, POLY(viNYL FLUORIDE)). 

Hydrocarbon Polymers. It is difficult to produce perfluorocarbon polymers by the usual methods. Many monomers, such as hexafluoropropylene, polymerize only slowly because of the steric hindrance of fluorine. Furthermore, some monomers are not very stable and are difficult to synthesize. Direct fluorination can be used for the direct synthesis of fluorocarbon polymers (68—70) and for producing fluorocarbon coatings on the surfaces of hydrocarbon polymers (8,29,44—47,49,68—71). 

Perfluoroepoxid.es were first prepared ia the late 1950s by Du Pont Co. Subsequent work on these compounds has taken place throughout the world and is the subject of a number of reviews (1 5). The main use of these epoxides is as intermediates in the preparation of other fluorinated monomers. Although the polymerisation of the epoxides has been described (6—12), the resulting homopolymers and their derivatives are not significant commercial products. Almost all the work on perfluoroepoxides has been with three compounds tetrafluoroethylene oxide (TFEO), hexafluoropropylene oxide (HFPO), and perfluoroisobutylene oxide (PIBO). Most of this work has dealt with HFPO, the most versatile and by far the most valuable of this class of materials (4). 

Pyrolysis of chlorodifluoromethane is a noncatalytic gas-phase reaction carried out in a flow reactor at atmospheric or sub atmospheric pressure yields can be as high as 95% at 590—900°C. The economics of monomer production is highly dependent on the yields of this process. A significant amount of hydrogen chloride waste product is generated during the formation of the carbon—fluorine bonds. 

Alternation is usually above 90%. Nearly perfect alternation of isomeric units in a ca 1 1 monomer ratio has been confirmed by infrared spectroscopy. Bands at 733 and 721 cm have an intensity proportional to the concentration of (CH2) groups (n = 4 and <6, respectively) present in a copolymer containing 46 mol % tetrafluoroethylene intensity decreases with increasing concentration of fluorinated monomer. 

Uses. Vinyhdene fluoride is used for the manufacture of PVDF and for copolymerization with many fluorinated monomers. One commercially significant use is the manufacture of high performance fluoroelastomers that include copolymers of VDF with hexafluoropropylene (HFP) (62) or chlorotrifluoroethylene (CTFE) (63) and terpolymers with HEP and tetrafluoroethylene (TEE) (64) (see Elastomers, synthetic-fluorocarbon elastomers). There is intense commercial interest in thermoplastic copolymers of VDE with HEP (65,66), CTEE (67), or TEE (68). Less common are copolymers with trifluoroethene (69), 3,3,3-trifluoro-2-trifluoromethylpropene (70), or hexafluoroacetone (71). Thermoplastic terpolymers of VDE, HEP, and TEE are also of interest as coatings and film. A thermoplastic elastomer that has an elastomeric VDE copolymer chain as backbone and a grafted PVDE side chain has been developed (72). 

Numerous avenues to produce these materials have been explored (128—138). The synthesis of two new fluorinated bicycHc monomers and the use of these monomers to prepare fluorinated epoxies with improved physical properties and a reduced surface energy have been reported (139,140). The monomers have been polymerized with the diglycidyl ether of bisphenol A, and the thermal and mechanical properties of the resin have been characterized. The resulting polymer was stable up to 380°C (10% weight loss by tga). 

Fig. 3. The percent volume swell in benzene after seven days at 21°C compared with the wt % of fluorine on standard recommended compounds. A, copolymers of vinyUdene fluoride—hexafluoropropylene B, terpolymers of vinyUdene fluoride—hexafluoropropylene—tetrafluoroethylene C, terpolymers of vinyhdene fluoride—hexafluoropropylene—tetrafluoroethylene-cure site monomer D, copolymer of tetrafluoroethylene—perfluoro(methyl vinyl ether)-cure...

In attempts to further improve the stability of fluorine-containing elastomers Du Pont developed a polymer with no C—H groups. This material is a terpolymer of tetrafluoroethylene, perfluoro(methyl vinyl ether) and, in small amounts, a cure site monomer of undisclosed composition. Marketed as Kalrez in 1975 the polymer withstands air oxidation up to 290-315°C and has an extremely low volume swell in a wide range of solvents, properties unmatched by any other commercial fluoroelastomer. This rubber is, however, very expensive, about 20 times the cost of the FKM rubbers and quoted at 1500/kg in 1990, and production is only of the order of 1 t.p.a. In 1992 Du Pont offered a material costing about 75% as much as Kalrez and marketed as Zalak. Structurally, it differs mainly from Kalrez in the choice of cure-site monomer. 

A particularly important process for the synth sis of jluorinated monomers is attack of functionalized perfluoroalkoxides onto hexafluoropropylene oxide [271, 272, 273, 274] (equation 60) or other fluorinated epoxides [275, 276], resulting in ring-opening ol the epoxide and formation of a new perfluoroalkoxide or acid fluoride... 

The alkoxides and aryloxides, particularly of yttrium have excited recent interest. This is because of their potential use in the production of electronic and ceramic materials,in particular high temperature superconductors, by the deposition of pure oxides (metallo-organic chemical vapour deposition, MOCVD). They are moisture sensitive but mostly polymeric and involatile and so attempts have been made to inhibit polymerization and produce the required volatility by using bulky alkoxide ligands. M(OR)3, R = 2,6-di-terr-butyl-4-methylphenoxide, are indeed 3-coordinate (pyramidal) monomers but still not sufficiently volatile. More success has been achieved with fluorinated alkoxides, prepared by reacting the parent alcohols with the metal tris-(bis-trimethylsilylamides) ... 

Despite the body of evidence in favor of the Mayo mechanism, the formation of diphenylcyclobutanes (90, 91) must still be accounted for. It is possible that they arise via the 1,4-diradical 94 and it is also conceivable that this diradical is an intermediate in the formation of the Diels-Alder adduct 95 (Scheme 3.64) and could provide a second (minor) source of initiation. Direct initiation by diradicals is suggested in the thermal polymerization of 2,3,4,5,6-pentafluorostyrene where transfer of a fluorine atom from Diels-Alder dimer to monomer seems highly unlikely (high C-F bond strength) and for derivatives which cannot form a Diels-Alder adduct. 

The fraction of head-to-head linkages in the poly(fluoro-olefms) increases in the series PVF2 < PVF PVF3 (Tabic 4.2). This can be rationalized in terms of the propensity of electrophilic radicals to add preferentially to the more electron rich end of monomers (i.e, that with the lowest number of fluorines). This trend is also seen in the reactions of trifluoromethyl radicals wilh the fluoro-olefins (see 2.3). 

Figure 5.7 Fluorinated monomers used for preparation of colorless polyimides.

Unfortunately, the method is only suitable for fluorinated systems such as DFDPS. Using chloro monomers generally affords low molecular weight, because a weak base like KF or CsF is needed and DCDPS is not reactive enough under these reaction conditions. However, the activated dichloro compounds can be successfully polymerized in NMP in the presence of equimolar amounts of K2C0371. 

A variety of ionomers have been described in the research literature, including copolymers of a) styrene with acrylic acid, b) ethyl acrylate with methacrylic acid, and (c) ethylene with methacrylic acid. A relatively recent development has been that of fluorinated sulfonate ionomers known as Nafions, a trade name of the Du Pont company. These ionomers have the general structure illustrated (10.1) and are used commercially as membranes. These ionomers are made by copolymerisation of the hydrocarbon or fluorocarbon monomers with minor amounts of the appropriate acid or ester. Copolymerisation is followed by either neutralisation or hydrolysis with a base, a process that may be carried out either in solution or in the melt. 

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