Industrial applications testing methods

Tower Presses This press is similar to the stacked horizontal diaphragm presses, but only one filter belt is used (Fig. 18-191). The operation is also fully automatic. The primary applications are in chemical, mineral and pharmaceutical industries. The testing method is the same as the diaphragm presses. One important factor in designing a tower press is the sohds need to be able to be cleared from the chamber sed, otherwise leakage will occur in the following filtration cycle. 

In addition to monotonic loading conditions, certain repetitive operations could also lead to mechanical failures. A typical example is a PWB used in cell-phone applications. The PWB could be subjected to multiple small deflections each time the ceU-phone keypad is pressed.This can cause an incremental deterioration in the mechanical response of the PWB and lead to solder joint interconnect failures in BG As mounted on the PWB. This sort of failure mechanism is more prevalent in relatively thin PWBs used in cell-phone applications. However, similar failures could also occur if, for example, multiple runs of ICT are performed on PCAs in high-end server/network applications. An industry standard test method has been developed by JEDEC to characterize the response of a PCA to cychc loading conditions (JESD22-B113). The layout of the test board as specified in the test method is similar to that for the monotonic four-point bend test. Some data on the cyclic bend response of Sn AgCu solder joints can be found in Reference 39. 

M.Maisl et al. Non-destructive testing of ceramics, composites and PCB by x-ray tomographic methods. In International Symp. on Computerized Tomography for Industrial Applications, Berlin, June 1994, pp.226-233... 

The relative error is the absolute error divided by the true value it is usually expressed in terms of percentage or in parts per thousand. The true or absolute value of a quantity cannot be established experimentally, so that the observed result must be compared with the most probable value. With pure substances the quantity will ultimately depend upon the relative atomic mass of the constituent elements. Determinations of the relative atomic mass have been made with the utmost care, and the accuracy obtained usually far exceeds that attained in ordinary quantitative analysis the analyst must accordingly accept their reliability. With natural or industrial products, we must accept provisionally the results obtained by analysts of repute using carefully tested methods. If several analysts determine the same constituent in the same sample by different methods, the most probable value, which is usually the average, can be deduced from their results. In both cases, the establishment of the most probable value involves the application of statistical methods and the concept of precision. 

Electrochemical On-Line Corrosion Monitoring On-line corrosion monitoring is used to evaluate the status of equipment and piping in chemical process industries (CPI) plants. These monitoring methods are based on electrochemical techniques. To use on-line monitoring effectively, the engineer needs to understand the underlying electrochemical test methods to be employed. This section covers many of these test methods and their applications as well as a review of potential problems encountered with such test instruments and how to overcome or avoid these difficulties. 

An alternative to the measurement of the dimensions of the indentation by means of a microscope is the direct reading method, of which the Rockwell method is an example. The Rockwell hardness is based on indentation into the sample under the action of two consecutively applied loads - a minor load (initial) and a standardised major load (final). In order to eliminate zero error and possible surface effects due to roughness or scale, the initial or minor load is first applied and produce an initial indentation. The Rockwell hardness is based on the increment in the indentation depth produced by the major load over that produced by the minor load. Rockwell hardness scales are divided into a number of groups, each one of these corresponding to a specified penetrator and a specified value of the major load. The different combinations are designated by different subscripts used to express the Rockwell hardness number. Thus, when the test is performed with 150 kg load and a diamond cone indentor, the resulting hardness number is called the Rockwell C (Rc) hardness. If the applied load is 100 kg and the indentor used is a 1.58 mm diameter hardened steel ball, a Rockwell B (RB) hardness number is obtained. The facts that the dial has several scales and that different indentation tools can be filled, enable Rockwell machine to be used equally well for hard and soft materials and for small and thin specimens. Rockwell hardness number is dimensionless. The test is easy to carry out and rapidly accomplished. As a result it is used widely in industrial applications, particularly in quality situations. 

Field Applicability Testing (FAT) Workshop. In March 1982, the EPA Office of Research and Development convened a workshop with the specific objectives to (1) assess the state of knowledge on determining the field applicability of laboratory bioassay tests, toxicity studies, microcosm studies, and mathematical chemical exposure models (i.e., the extent to which these methods have been tested/compared with field data), and (2) recommend research objectives and priorities to advance the current level of field testing. Workshop attendees included representatives from EPA research laboratories, universities, and private industry. 

Gad, S.C. (1992). Industrial application for in vitro toxicity testing methods A tier testing strategy for product safety assessment. In In Vitro Toxicity Testing (Frazier, J., Ed.). Marcel Dekker, New York, pp. 253-279. 

The test methods discussed in this context are broad in scope and relate to a variety of applications. In some such tests, a pigment powder is extracted with water and its contents analyzed other procedures reveal the stability of a pigmented system with regard to water, acids, or bases. A number of these tests have developed into industrial standards. 

ISO 15013 1998 Extruded sheets of polypropylene (PP) - Requirements and test methods ISO 15494 2003 Plastics piping systems for industrial applications - Polybutene (PB), polyethylene (PE) and polypropylene (PP) - Specifications for components and the system -Metric series... 

ISO 12092 2000 Fittings, valves and other piping system components made of unplasticized poly(vinyl chloride) (PVC-U), chlorinated poly(vinyl chloride) (PVC-C), acrylonitrile-butadiene-styrene (ABS) and acrylonitrile-styrene-acrylester (ASA) for pipes underpressure - Resistance to internal pressure - Test method ISO 15493 2003 Plastics piping systems for industrial applications - Acrylonitrile-butadiene-styrene (ABS), unplasticized poly(vinyl chloride) (PVC-U) and chlorinated poly(vinyl chloride) (PVC-C) - Specifications for components and the system - Metric series ISO 15877-1 2003 Plastics piping systems for hot and cold water installations - Chlorinated poly (vinyl chloride) (PVC-C) - Part 1 General... 

ISO 4433-4 1997 Thermoplastics pipes - Resistance to liquid chemicals - Classification -Part 4 Poly(vinylidene fluoride) (PVDF) pipes ISO 9393-2 1997 Thermoplastics valves - Pressure test methods and requirements - Part 2 Test conditions and basic requirements for PE, PP, PVC-U and PVDF valves ISO 10931-1 1997 Plastics piping systems for industrial applications - Poly(vinylidene fluoride) (PVDF) - Part 1 General... 

AU multivariate calibrations must be based on empirical training and validation data sets obtained in fully realistic situations acoustic chemometrics is no exception. Many models are in addition based on indirect multivariate calibration. All industrial applications must always be evaluated only based on test set validation. Reference [2] deals extensively with the merits of the various validation methods, notably when it is admissible, and when not, to use cross-validation. See also Chapters 3 and 12, which give further background for the test set imperative in light of typical material heterogeneity and the Theory of Sampling . 

High cell densities are not only a prerequisite for high productivity additionally an effective on-line control and modeling of the bioprocesses is necessary. For industrial applications, optical measurement methods are more attractive because they are non-invasive and more robust. The potential of the BioView sensor for on-line bioprocess monitoring and control was tested. For high-cell-density cultivation of Escherichia coli, maintaining aerobic conditions and removal of inhibitory by-products are essential. Acetic acid is known to be one of the critical metabolites. Information about changes in the cell metabolism and the time of important process operations is accessible on-line for optimization... 

HPLC is a complex analytical methodology that involves the development of a unique method for each new application. This method development often requires the optimisation of several method conditions to achieve a desired selectivity and sensitivity [12,13]. HPLC is also one of the most commonly applied analytical techniques and is in widespread use throughout the pharmaceutical industry for applications as diverse as quality control, stability studies and clinical trials. These two reasons mean that HPLC has been the focus of most research into ruggedness testing procedures because it is most likely to require extensive ruggedness... 

The need for controlling the exhaust emissions from automotive vehicles has been recognized since 1975. The most effective and tested method proved to be the installation of diree-way catalysts at the exhaust emission system of cars. The development and the improvement M of such catalysts was and will be a complicated effort, since a cat-alyst placed in a vehicle should simultaneously accelerate oxida-tion and reduction reactions, under continuously changing conditions of temperature and space velocity, in contrast to industrial applications where catalysts operate under fixed and MjM controlled conditions. Generally, the catalytic converter of a vehicle has to satisfy the following requirements ... 

Amine racemization has developed markedly over the last 25 years, and a range of complementary techniques from both academic and industrial research laboratories has come to fruition during this time. From early examples testing out the concept of racemization through to the more recent sophisticated catalytic methods, which have been demonstrated in cost-efficient industrial applications, there can be no question that this approach to waste recycling has a future in modern pharmaceutical manufacturing. 

SCI WGI Industrial, chemical and oil hoses SCI WG2 Automotive hose SCI WG3 Hydraulic hose SCI WG4 Hose test methods SC2 Physical and Degradation Tests SC2 WGI Physical properties SC2 WG2 Viscoelastic properties SC2 WG3 Degradation tests SC2 WG4 Application of statistical methods... 

It is worth remembering, and this is applicable also to adhesion to fabrics or any other substrate, that adhesion is only a tiny part of testing rubbers whereas it is the prime consideration for adhesives. Hence, for a fuller understanding of the relevance and limitations of adhesion tests as well as for alternative test methods it is suggested that reference should be made to the great volume of literature from that industry. 

Infrared absorption is one of three standard test methods for sulfur in the analysis sample of coal and coke using high-temperature tube furnace combustion methods (ASTM D-4239). Determination of sulfur is, by definition, part of the ultimate analysis of coal (Chapter 4), but sulfur analysis by the infrared method is also used to serve a number of interests evaluation of coal preparation, evaluation of potential sulfur emissions from coal combustion or conversion processes, and evaluation of the coal quality in relation to contract specifications, as well as other scientific purposes. Infrared analysis provides a reliable, rapid method for determining the concentration of sulfur in coal and is especially applicable when results must be obtained rapidly for the successful completion of industrial, beneficiation, trade, or other evaluations. 

Numerous standard test methods have been developed by various government, industrial, and university investigators. Many of these have been prepared or adopted under the auspices of the ASTM Committee D 14 on Adhesives or other professional societies. Reference to the appropriate standards will adequately equip one with the background necessary to conduct the test or a version of it. Several of the more common standard tests are described in this section. Numerous variations exist for specific applications or materials. In these descriptions, the emphasis is on understanding of the reasons for the test, its relationship to a specific adhesive property, advantages and limitations of the test, and possible variations or extrapolations of the test method. The detailed description of the test mechanics is kept to a minimum, since they are adequately covered in the existing standards and specifications. 

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