Sulfation fatty acids

The major subgroups of anionic surfactants include the alkali carboxylates (soaps), sulfates, sulfonates, and to a smaller degree, phosphates. The esterification of alcohol with sulfuric acid yields probably the best-studied surfactant, sodium dodecylsulfate or SDS. SDS, a sulfate ester, is an extremely effective emulsifier because of its high-electrostatic repulsion. Other sulfates are, for example, sulfated esters from fatty acids, sulfated ethers, and sulfated fats and oils. Sulfonates stem from the reaction of sulfonic acid with suitable substrates. Members of the class of sulfonates are, for example, sulfonic acid salts or aliphatic sulfonates. Other anionic surfactants include substances such as carboxylated soaps and esters of phosphoric acid. 

Emulsifiers commonly used commercially include the soaps of fatty acids, sulfates of fatty alcohols, and sulfonates of aliphatic and alkylated aromatic compounds. All of these compounds form solubilizing micelles. (See Figs. 7 and 8.) The Cig soap is among the best additives (61a). 

Colonial. [Colonial Chem.] Fatty acid sulfate s ts or ether sulfate salts surfactants. 

Chem. Analysis 90-95% fatty acid sulfate < 3% moisture... 

Chem. Descrip. Fatty acid sulfate, sodium salt Ionic Nature Anionic Uses Emulsifier for polymerization Properties Dk. amber liq. 70% act. 

Trade Names Servoxyl VPRZ 11/100 Tallow fatty acid. See Tallow acid Tallow fatty acids, isobutyl esters. See Isobutyl tallowate Tallow fatty acids, potassium salts. See Potassium tallowate Tallow fatty acids, sulfated. See Sulfated tallow acid Tallow fatty alcohols. See Tallow alcohol Tallow glyceride... 

AMIDES, FATTY ACID] (Vol 2) n-Tetradecyl hydrogen sulfate [4754-44-3]... 

The basic flow sheet for the flotation-concentration of nonsulfide minerals is essentially the same as that for treating sulfides but the family of reagents used is different. The reagents utilized for nonsulfide mineral concentrations by flotation are usually fatty acids or their salts (RCOOH, RCOOM), sulfonates (RSO M), sulfates (RSO M), where M is usually Na or K, and R represents a linear, branched, or cycHc hydrocarbon chain and amines [R2N(R)3]A where R and R are hydrocarbon chains and A is an anion such as Cl or Br . Collectors for most nonsulfides can be selected on the basis of their isoelectric points. Thus at pH > pH p cationic surfactants are suitable collectors whereas at lower pH values anion-type collectors are selected as illustrated in Figure 10 (28). Figure 13 shows an iron ore flotation flow sheet as a representative of high volume oxide flotation practice. 

The typical SEA process uses a manganese catalyst with a potassium promoter (for solubilization) in a batch reactor. A manganese catalyst increases the relative rate of attack on carbonyl intermediates. Low conversions are followed by recovery and recycle of complex intermediate streams. Acid recovery and purification involve extraction with caustic and heat treatment to further decrease small amounts of impurities (particularly carbonyls). The fatty acids are recovered by freeing with sulfuric acid and, hence, sodium sulfate is a by-product. 

Three generations of latices as characterized by the type of surfactant used in manufacture have been defined (53). The first generation includes latices made with conventional (/) anionic surfactants like fatty acid soaps, alkyl carboxylates, alkyl sulfates, and alkyl sulfonates (54) (2) nonionic surfactants like poly(ethylene oxide) or poly(vinyl alcohol) used to improve freeze—thaw and shear stabiUty and (J) cationic surfactants like amines, nitriles, and other nitrogen bases, rarely used because of incompatibiUty problems. Portiand cement latex modifiers are one example where cationic surfactants are used. Anionic surfactants yield smaller particles than nonionic surfactants (55). Often a combination of anionic surfactants or anionic and nonionic surfactants are used to provide improved stabiUty. The stabilizing abiUty of anionic fatty acid soaps diminishes at lower pH as the soaps revert to their acids. First-generation latices also suffer from the presence of soap on the polymer particles at the end of the polymerization. Steam and vacuum stripping methods are often used to remove the soap and unreacted monomer from the final product (56). 

Lignites and lignosulfonates can act as o/w emulsifiers, but generally are added for other purposes. Various anionic surfactants, including alkylarylsulfonates and alkylaryl sulfates and poly(ethylene oxide) derivatives of fatty acids, esters, and others, are used. Very Httle oil is added to water-base muds in use offshore for environmental reasons. A nonionic poly(ethylene oxide) derivative of nonylphenol [9016-45-9] is used in calcium-treated muds (126). 

Cosmetics and Personal Care Products. Alkanolamines ate important taw materials in the manufacture of creams (95—97), lotions, shampoos, soaps, and cosmetics. Soaps (98) formed from triethanolamine and fatty acids ate mild, with low alkalinity and excellent detergency. Triethanolamine lauryl sulfate is a common base for shampoos (99—101) and offers significant mildness over sodiumlauryl sulfate. Diethanolamine lauryl sulfate and fatty acid soaps of mono- and trietban olamine can also be used in shampoos and bubble bath formulations. Chemistry similar to that used in soluble oils and other emulsifiers is appUcable to cleansing creams and lotions (102,103). Alkanolamides or salts ate added to the shampoo base to give a smooth, dense foam (104). 

Fats, Oils, or Fatty Acids. The primary products produced direcdy from fats, oils, or fatty acids without a nitrile iatermediate are the quatemized amidoamines, imidazolines, and ethoxylated derivatives (Fig. 3). Reaction of fatty acids or tallow with various polyamines produces the iatermediate dialkylarnidoarnine. By controlling reaction conditions, dehydration can be continued until the imidazoline is produced. Quaternaries are produced from both amidoamines and imidazolines by reaction with methyl chloride or dimethyl sulfate. The amidoamines can also react with ethylene oxide (qv) to produce ethoxylated amidoamines which are then quaternized. 

Sodium fatty acid ester sulfonates are known to be highly attractive as surfactants. These have good wetting abiHty and exceUent calcium ion stabiHty as weU as high detergency without phosphates, and are used in powders or Hquids. They can also be used in the textile industry, emulsion polymerization, cosmetics, and metal surface fields. Moreover, they are attractive because they are produced from renewable natural resources and their biodegradabiHty is almost as good as alkyl sulfates (134—137). 

Fats and Oils. Fats and oils (6) are traditionally sulfated using concentrated sulfuric acid. These are produced by the sulfation of hydroxyl groups and/or double bonds on the fatty acid portion of the triglyceride. Reactions across a double bond are very fast, whereas sulfation of the hydroxyl group is much slower. Yet 12-hydroxyoleic acid sulfates almost exclusively at the hydroxyl group. The product is generally a complex mixture of sulfated di-and monoglycerides, and even free fatty acids. Other feeds are castor oil, fish oil, tallow, and sperm oil. 

The adsorbed layer at G—L or S—L surfaces ia practical surfactant systems may have a complex composition. The adsorbed molecules or ions may be close-packed forming almost a condensed film with solvent molecules virtually excluded from the surface, or widely spaced and behave somewhat like a two-dimensional gas. The adsorbed film may be multilayer rather than monolayer. Counterions are sometimes present with the surfactant ia the adsorbed layer. Mixed moaolayers are known that iavolve molecular complexes, eg, oae-to-oae complexes of fatty alcohol sulfates with fatty alcohols (10), as well as complexes betweea fatty acids and fatty acid soaps (11). Competitive or preferential adsorption between multiple solutes at G—L and L—L iaterfaces is an important effect ia foaming, foam stabiLizatioa, and defoaming (see Defoamers). 

Sulfated Acids, Amides, and Esters. Reaction with sulfuric acid may be carried out on fatty acids, alkanolamides, and short-chain esters of fatty acids. The disodium salt of sulfated oleic acid is a textile additive and an effective lime soap dispersant. A typical sulfated alkanolamide stmcture is CiiH23C0NHCH2CH20S03Na. Others include the sulfates of mono and diethanolamides of fatty acids in the detergent range. The presence of... 

Black Liquor Soap Acidulation. Only two-thirds of a typical black Hquor soap consists of the sodium salts of fatty acids and resin acids (rosin). These acids are layered in a Hquid crystal fashion. In between these layers is black Hquor at the concentration of the soap skimmer, with various impurities, such as sodium carbonate, sodium sulfide, sodium sulfate, sodium hydroxide, sodium Hgnate, and calcium salts. This makes up the remaining one-third of the soap. Cmde tall oil is generated by acidifying the black Hquor soap with 30% sulfuric acid to a pH of 3. This is usually done in a vessel at 95°C with 20—30 minutes of vigorous agitation. Caution should be taken to scmb the hydrogen sulfide from the exhaust gas. 

Wood is the raw material of the naval stores iadustry (77). Naval stores, so named because of their importance to the wooden ships of past centuries, consist of rosin (diterpene resin acids), turpentine (monoterpene hydrocarbons), and associated chemicals derived from pine (see Terpenoids). These were obtained by wounding the tree to yield pine gum, but the high labor costs have substantially reduced this production in the United States. Another source of rosin and turpentine is through extraction of old pine stumps, but this is a nonrenewable resource and this iadustry is in decline. The most important source of naval stores is spent sulfate pulpiag Hquors from kraft pulpiag of pine. In 1995, U.S. production of rosin from all sources was estimated at under 300,000 metric tons and of turpentine at 70,000 metric tons. Distillation of tall oil provides, in addition to rosin, nearly 128,000 metric tons of tall oil fatty acids annually (78). 

The solubihty characteristics of sodium acyl isethionates allow them to be used in synthetic detergent (syndet) bars. Complex blends of an isethionate and various soaps, free fatty acids, and small amounts of other surfactants reportedly are essentially nonirritant skin cleansers (66). As a rule, the more detersive surfactants, for example alkyl sulfates, a-olefin sulfonates, and alkylaryl sulfonates, are used in limited amounts in skin cleansers. Most skin cleansers are compounded to leave an emollient residue on the skin after rinsing with water. Free fatty acids, alkyl betaines, and some compatible cationic or quaternary compounds have been found to be especially useful. A mildly acidic environment on the skin helps control the growth of resident microbial species. Detergent-based skin cleansers can be formulated with abrasives to remove scaly or hard-to-remove materials from the skin. 

Trees, especially conifers, contain tall oils. Tall oil is not isolated dkecfly tall oil fatty acids are isolated from the soaps generated as a by-product of the sulfate pulping process for making paper. Refined tall oil fatty acids are obtained by acidification of the soaps, followed by fractional distillation to separate the fatty acids from the rosin acids and terpene hydrocarbons that also are present in the cmde tall oil fatty acids (see Carboxylic acids Fatty ACIDS FROMTALL OIL). 

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