Fatty sulfate

AMIDES, FATTY ACID] (Vol 2) n-Tetradecyl hydrogen sulfate [4754-44-3]... 

The basic flow sheet for the flotation-concentration of nonsulfide minerals is essentially the same as that for treating sulfides but the family of reagents used is different. The reagents utilized for nonsulfide mineral concentrations by flotation are usually fatty acids or their salts (RCOOH, RCOOM), sulfonates (RSO M), sulfates (RSO M), where M is usually Na or K, and R represents a linear, branched, or cycHc hydrocarbon chain and amines [R2N(R)3]A where R and R are hydrocarbon chains and A is an anion such as Cl or Br . Collectors for most nonsulfides can be selected on the basis of their isoelectric points. Thus at pH > pH p cationic surfactants are suitable collectors whereas at lower pH values anion-type collectors are selected as illustrated in Figure 10 (28). Figure 13 shows an iron ore flotation flow sheet as a representative of high volume oxide flotation practice. 

The most widely used alkyl sulfate in shampoo preparation is lauryl sulfate. The alkyl component of this sulfate ranges from C-10 to C-18 with a predominance of the C-12 (lauryl) component. By distillation of the fatty alcohol, certain cuts can be obtained which offer the best effects in foaming, cleansing, and rinsing properties for the alkyl sulfate preparation. The range which appears to be most desirable is between C-12 and C-16. Lauryl sulfate detergents are available in various salt forms with the sodium, ammonium, and triethanolamine types being used most frequently in shampoos. 

AlkylPtherSulfates. These surfactants are also found in shampoo appHcations. They are prepared similarly to alkyl sulfates except that the fatty alcohol is... 

A.lkyl Sulfosuccinate Half Asters. These detergents are prepared by reaction of maleic anhydride and a primary fatty alcohol, followed by sulfonation with sodium bisulfite. A typical member of this group is disodium lauryl sulfosucciaate [26838-05-1]. Although not known as effective foamers, these surfactants can boost foams and act as stabilizers when used ia combination with other anionic surfactants. In combination with alkyl sulfates, they are said to reduce the irritation effects of the latter (6). 

The typical SEA process uses a manganese catalyst with a potassium promoter (for solubilization) in a batch reactor. A manganese catalyst increases the relative rate of attack on carbonyl intermediates. Low conversions are followed by recovery and recycle of complex intermediate streams. Acid recovery and purification involve extraction with caustic and heat treatment to further decrease small amounts of impurities (particularly carbonyls). The fatty acids are recovered by freeing with sulfuric acid and, hence, sodium sulfate is a by-product. 

Three generations of latices as characterized by the type of surfactant used in manufacture have been defined (53). The first generation includes latices made with conventional (/) anionic surfactants like fatty acid soaps, alkyl carboxylates, alkyl sulfates, and alkyl sulfonates (54) (2) nonionic surfactants like poly(ethylene oxide) or poly(vinyl alcohol) used to improve freeze—thaw and shear stabiUty and (J) cationic surfactants like amines, nitriles, and other nitrogen bases, rarely used because of incompatibiUty problems. Portiand cement latex modifiers are one example where cationic surfactants are used. Anionic surfactants yield smaller particles than nonionic surfactants (55). Often a combination of anionic surfactants or anionic and nonionic surfactants are used to provide improved stabiUty. The stabilizing abiUty of anionic fatty acid soaps diminishes at lower pH as the soaps revert to their acids. First-generation latices also suffer from the presence of soap on the polymer particles at the end of the polymerization. Steam and vacuum stripping methods are often used to remove the soap and unreacted monomer from the final product (56). 

Lignites and lignosulfonates can act as o/w emulsifiers, but generally are added for other purposes. Various anionic surfactants, including alkylarylsulfonates and alkylaryl sulfates and poly(ethylene oxide) derivatives of fatty acids, esters, and others, are used. Very Httle oil is added to water-base muds in use offshore for environmental reasons. A nonionic poly(ethylene oxide) derivative of nonylphenol [9016-45-9] is used in calcium-treated muds (126). 

Cosmetics and Personal Care Products. Alkanolamines ate important taw materials in the manufacture of creams (95—97), lotions, shampoos, soaps, and cosmetics. Soaps (98) formed from triethanolamine and fatty acids ate mild, with low alkalinity and excellent detergency. Triethanolamine lauryl sulfate is a common base for shampoos (99—101) and offers significant mildness over sodiumlauryl sulfate. Diethanolamine lauryl sulfate and fatty acid soaps of mono- and trietban olamine can also be used in shampoos and bubble bath formulations. Chemistry similar to that used in soluble oils and other emulsifiers is appUcable to cleansing creams and lotions (102,103). Alkanolamides or salts ate added to the shampoo base to give a smooth, dense foam (104). 

QuaterniZation. Quaternary ammonium compounds are formed by alkylation of alkyl, alkyl dimethyl, dialkyl, and dialkylmethyl fatty amines with methyl chloride, dimethyl sulfate, or benzyl chloride (1,3,7,12,29). 

The single largest market use for quaternary fatty amines is in fabric softeners. Monoalkyl quaternaries (chloride) have been used in Hquid detergent softener antistat formulations (LDSA), dialkyl dimethyl quaternaries (chloride) in the rinse cycle, and dialkyl dimethyl quaternaries (sulfate) as dryer softeners. 

Fats, Oils, or Fatty Acids. The primary products produced direcdy from fats, oils, or fatty acids without a nitrile iatermediate are the quatemized amidoamines, imidazolines, and ethoxylated derivatives (Fig. 3). Reaction of fatty acids or tallow with various polyamines produces the iatermediate dialkylarnidoarnine. By controlling reaction conditions, dehydration can be continued until the imidazoline is produced. Quaternaries are produced from both amidoamines and imidazolines by reaction with methyl chloride or dimethyl sulfate. The amidoamines can also react with ethylene oxide (qv) to produce ethoxylated amidoamines which are then quaternized. 

Although soaps have many physical properties in common with the broader class of surfactants, they also have several distinguishing factors. First, soaps are most often derived direcdy from natural sources of fats and oils (see Fats and fatty oils). Fats and oils are triglycerides, ie, molecules comprised of a glycerol backbone and three ester-linked fatty oils. Other synthetic surfactants may use fats and oils or petrochemicals as initial building blocks, but generally require additional chemical manipulations such as sulfonation, esterification, sulfation, and amidation. 

Anionic surfactants are the most commonly used class of surfactant. Anionic surfactants include sulfates such as sodium alkylsulfate and the homologous ethoxylated versions and sulfonates, eg, sodium alkylglycerol ether sulfonate and sodium cocoyl isethionate. Nonionic surfactants are commonly used at low levels ( 1 2%) to reduce soap scum formation of the product, especially in hard water. These nonionic surfactants are usually ethoxylated fatty materials, such as H0CH2CH20(CH2CH20) R. These are commonly based on triglycerides or fatty alcohols. Amphoteric surfactants, such as cocamidopropyl betaine and cocoamphoacetate, are more recent surfactants in the bar soap area and are typically used at low levels (<2%) as secondary surfactants. These materials can have a dramatic impact on both the lathering and mildness of products (26). 

Sodium fatty acid ester sulfonates are known to be highly attractive as surfactants. These have good wetting abiHty and exceUent calcium ion stabiHty as weU as high detergency without phosphates, and are used in powders or Hquids. They can also be used in the textile industry, emulsion polymerization, cosmetics, and metal surface fields. Moreover, they are attractive because they are produced from renewable natural resources and their biodegradabiHty is almost as good as alkyl sulfates (134—137). 

Fats and Oils. Fats and oils (6) are traditionally sulfated using concentrated sulfuric acid. These are produced by the sulfation of hydroxyl groups and/or double bonds on the fatty acid portion of the triglyceride. Reactions across a double bond are very fast, whereas sulfation of the hydroxyl group is much slower. Yet 12-hydroxyoleic acid sulfates almost exclusively at the hydroxyl group. The product is generally a complex mixture of sulfated di-and monoglycerides, and even free fatty acids. Other feeds are castor oil, fish oil, tallow, and sperm oil. 

Processes for Sulfation of Fatty Alcohols with GISO H. Lauryl alcohol is batch sulfated by gradual addition of CISO H to lauryl alcohol in a glass-lined stirred reactor over about a 2.5-h period at a temperature of 26—32°C. Gaseous HCl is expelled, aided by a slow continuous N2... 

The adsorbed layer at G—L or S—L surfaces ia practical surfactant systems may have a complex composition. The adsorbed molecules or ions may be close-packed forming almost a condensed film with solvent molecules virtually excluded from the surface, or widely spaced and behave somewhat like a two-dimensional gas. The adsorbed film may be multilayer rather than monolayer. Counterions are sometimes present with the surfactant ia the adsorbed layer. Mixed moaolayers are known that iavolve molecular complexes, eg, oae-to-oae complexes of fatty alcohol sulfates with fatty alcohols (10), as well as complexes betweea fatty acids and fatty acid soaps (11). Competitive or preferential adsorption between multiple solutes at G—L and L—L iaterfaces is an important effect ia foaming, foam stabiLizatioa, and defoaming (see Defoamers). 

Sulfated Acids, Amides, and Esters. Reaction with sulfuric acid may be carried out on fatty acids, alkanolamides, and short-chain esters of fatty acids. The disodium salt of sulfated oleic acid is a textile additive and an effective lime soap dispersant. A typical sulfated alkanolamide stmcture is CiiH23C0NHCH2CH20S03Na. Others include the sulfates of mono and diethanolamides of fatty acids in the detergent range. The presence of... 

Sulfated Natural Oils and Fats. Sulfated natural triglycerides were the first nonsoap commercial surfactants introduced in the middle of the nineteenth century. Since then sulfates of many vegetable, animal, and fish oils have been investigated (see also Fats AND FATTY oils). With its hydroxyl group and a double bond, ricinoleic acid (12-hydroxy-9,10-octadecenoic acid) is an oil constituent particularly suited for sulfation. Its sulfate is known as turkey-red oil. Oleic acid is also suited for sulfation. Esters of these acids can be sulfated with a minimum of hydrolysis of the glyceride group. Polyunsaturated acids, with several double bonds, lead to dark-colored sulfation products. The reaction with sulfuric acid proceeds through either the hydroxyl or the double bond. The sulfuric acid half ester thus formed is neutralized with caustic soda ... 

Black Liquor Soap Acidulation. Only two-thirds of a typical black Hquor soap consists of the sodium salts of fatty acids and resin acids (rosin). These acids are layered in a Hquid crystal fashion. In between these layers is black Hquor at the concentration of the soap skimmer, with various impurities, such as sodium carbonate, sodium sulfide, sodium sulfate, sodium hydroxide, sodium Hgnate, and calcium salts. This makes up the remaining one-third of the soap. Cmde tall oil is generated by acidifying the black Hquor soap with 30% sulfuric acid to a pH of 3. This is usually done in a vessel at 95°C with 20—30 minutes of vigorous agitation. Caution should be taken to scmb the hydrogen sulfide from the exhaust gas. 

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