Poly polypropylene

Thermoplastic-nitrile rubber poly- Polypropylene Japan 28,683 1974 Mitsui Petrochemical Ind. 

D Exerowa, R Seder, R Ivanova, T Kolanov, ThF Tadros. Transition from electrostatic to steric stabilization in films from ABS triblock copolymers of polyfethylene oxide) and poly(polypropylene oxide). CoUoids Surf A 123-124 277-282, 1997. 

FIGURE 7 16 Poly mers of propene The mam chain IS shown in a zigzag conformation Every other carbon bears a methyl sub stituent and is a chirality center (a) All the methyl groups are on the same side of the carbon chain in isotactic polypropylene (b) Methyl groups alternate from one side to the other in syndiotactic polypropy lene (c) The spatial orienta tion of the methyl groups IS random in atactic polypropylene... 

The film tube is collapsed within a V-shaped frame of rollers and is nipped at the end of the frame to trap the air within the bubble. The nip roUs also draw the film away from the die. The draw rate is controlled to balance the physical properties with the transverse properties achieved by the blow draw ratio. The tube may be wound as such or may be sHt and wound as a single-film layer onto one or more roUs. The tube may also be direcdy processed into bags. The blown film method is used principally to produce polyethylene film. It has occasionally been used for polypropylene, poly(ethylene terephthalate), vinyls, nylon, and other polymers. 

BiaxiaHy oriented films have excellent tensile strength properties and good tear and impact properties. They are especially well regarded for their brilliance and clarity. Essentially all poly(ethylene terephthalate) film is biaxiaHy oriented, and more than 80% of polypropylene film is biaxiaHy oriented. Polystyrene film is oriented, and a lesser amount of polyethylene, polyamide, poly(vinyl chloride), and other polymers are so processed. Some of the specialty films, like polyimides (qv), are also oriented. 

Table 6 shows the sales estimates for principal film and sheet products for the year 1990 (14). Low density polyethylene films dominate the market in volume, followed by polystyrene and the vinyls. High density polyethylene, poly(ethylene terephthalate), and polypropylene are close in market share and complete the primary products. A number of specialty resins are used to produce 25,000—100,000 t of film or sheet, and then there are a large number of high priced, high performance materials that serve niche markets. The original clear film product, ceUophane, has faUen to about 25,000 t in the United States, with only one domestic producer. Table 7 Hsts some of the principal film and sheet material manufacturers in the United States.

The Fe, Co, and Ni deposits are extremely fine grained at high current density and pH. Electroless nickel, cobalt, and nickel—cobalt alloy plating from fluoroborate-containing baths yields a deposit of superior corrosion resistance, low stress, and excellent hardenabiUty (114). Lead is plated alone or ia combination with tin, iadium, and antimony (115). Sound iasulators are made as lead—plastic laminates by electrolyticaHy coating Pb from a fluoroborate bath to 0.5 mm on a copper-coated nylon or polypropylene film (116) (see Insulation, acoustic). Steel plates can be simultaneously electrocoated with lead and poly(tetrafluoroethylene) (117). Solder is plated ia solutioas containing Pb(Bp4)2 and Sn(Bp4)2 thus the lustrous solder-plated object is coated with a Pb—Sn alloy (118). 

Structural Components. In most appHcations stmctural foam parts are used as direct replacements for wood, metals, or soHd plastics and find wide acceptance in appHances, automobUes, furniture, materials-handling equipment, and in constmction. Use in the huil ding and constmction industry account for more than one-half of the total volume of stmctural foam appHcations. High impact polystyrene is the most widely used stmctural foam, foUowed by polypropylene, high density polyethylene, and poly(vinyl chloride). The constmction industry offers the greatest growth potential for ceUular plastics. 

Poly(vinylidene chloride). Poly(viayHdene chloride) [9002-85-1] (PVDC), most of which is produced by Dow Chemical, is best known in its saran or PVC-copolymerized form (see Vinylidene chloride and poly(VINYLIDENE chloride)). As solvent or emulsion coating, PVDC imparts high oxygen, fat, aroma, and water-vapor resistance to substrates such as ceUophane, oriented polypropylene, polyester, and nylon. 

Thermoform able sheet may be mono- or multilayer with the latter produced by lamination or coextmsion. Multilayers are employed to incorporate high oxygen-barrier materials between stmctural or high water-vapor barrier plastics. Both ethylene vinyl alcohol copolymers and poly(vinyhdene chloride) (less often) are used as high oxygen-barrier interior layers with polystyrene or polypropylene as the stmctural layers, and polyolefin on the exterior for sealing. 

About 35% of total U.S. LPG consumption is as chemical feedstock for petrochemicals and polymer iatermediates. The manufacture of polyethylene, polypropylene, and poly(vinyl chloride) requires huge volumes of ethylene (qv) and propylene which, ia the United States, are produced by thermal cracking/dehydrogenation of propane, butane, and ethane (see Olefin polymers Vinyl polymers). 

Alkenylsuccinic anhydrides made from several linear alpha olefins are used in paper sizing, detergents, and other uses. Sulfosuccinic acid esters serve as surface active agents. Alkyd resins (qv) are used as surface coatings. Chlorendric anhydride [115-27-5] is used as a flame resistant component (see Flame retardants). Tetrahydrophthalic acid [88-98-2] and hexahydrophthalic anhydride [85-42-7] have specialty resin appHcations. Gas barrier films made by grafting maleic anhydride to polypropylene [25085-53-4] film are used in food packaging (qv). Poly(maleic anhydride) [24937-72-2] is used as a scale preventer and corrosion inhibitor (see Corrosion and corrosion control). Maleic anhydride forms copolymers with ethylene glycol methyl vinyl ethers which are partially esterified for biomedical and pharmaceutical uses (189) (see Pharmaceuticals). 

Commonly used materials for cable insulation are poly(vinyl chloride) (PVC) compounds, polyamides, polyethylenes, polypropylenes, polyurethanes, and fluoropolymers. PVC compounds possess high dielectric and mechanical strength, flexibiUty, and resistance to flame, water, and abrasion. Polyethylene and polypropylene are used for high speed appHcations that require a low dielectric constant and low loss tangent. At low temperatures, these materials are stiff but bendable without breaking. They are also resistant to moisture, chemical attack, heat, and abrasion. Table 14 gives the mechanical and electrical properties of materials used for cable insulation. 

Increasingly, plastics are being used as parenteral packaging (qv) materials. Plastics such as poly(vinyl chloride), polyethylene, and polypropylene are employed. However, plastics may contain various additives that could leach into the product, such as plasticizers (qv) and antioxidants. PermeabiUty of plastics to oxygen, carbon dioxide, and water vapor must be tested in the selection of plastic containers. Furthermore, the plastic should withstand sterilization. Flaking of plastic particles should not occur and clarity necessary for inspection should be present. 

Over 70% of the total volume of thermoplastics is accounted for by the commodity resins polyethylene, polypropylene, polystyrene, and poly(vinyl chloride) (PVC) (1) (see Olefin polymers Styrene plastics Vinyl polymers). They are made in a variety of grades and because of their low cost are the first choice for a variety of appHcations. Next in performance and in cost are acryhcs, ceUulosics, and acrylonitrile—butadiene—styrene (ABS) terpolymers (see... 

Polymer Blends. Commercial blends of nylon with other polymers have also been produced in order to obtain a balance of the properties of the two materials or to reduce moisture uptake. Blends of nylon-6,6 with poly(phenylene oxide) have been most successflil, but blends of nylon-6,6 and nylon-6 with polypropylene have also been introduced. 

Polymer Blends. The miscibility of poly(ethylene oxide) with a number of other polymers has been studied, eg, with poly (methyl methacrylate) (18—23), poly(vinyl acetate) (24—27), polyvinylpyrroHdinone (28), nylon (29), poly(vinyl alcohol) (30), phenoxy resins (31), cellulose (32), cellulose ethers (33), poly(vinyl chloride) (34), poly(lactic acid) (35), poly(hydroxybutyrate) (36), poly(acryhc acid) (37), polypropylene (38), and polyethylene (39). 

Similarly, the random introduction by copolymerization of stericaHy incompatible repeating unit B into chains of crystalline A reduces the crystalline melting point and degree of crystallinity. If is reduced to T, crystals cannot form. Isotactic polypropylene and linear polyethylene homopolymers are each highly crystalline plastics. However, a random 65% ethylene—35% propylene copolymer of the two, poly(ethylene- (9-prop5lene) is a completely amorphous ethylene—propylene mbber (EPR). On the other hand, block copolymers of the two, poly(ethylene- -prop5iene) of the same overall composition, are highly crystalline. X-ray studies of these materials reveal both the polyethylene lattice and the isotactic polypropylene lattice, as the different blocks crystallize in thek own lattices. 

In the early 1950s, Ziegler observed that certain heterogeneous catalysts based on transition metals polymerized ethylene to a linear, high density material at modest pressures and temperatures. Natta showed that these catalysts also could produce highly stereospecific poly-a-olefins, notably isotactic polypropylene, and polydienes. They shared the 1963 Nobel Prize in chemistry for their work. 

Carbon Cha.in Backbone Polymers. These polymers may be represented by (4) and considered derivatives of polyethylene, where n is the degree of polymeriza tion and R is (an alkyl group or) a functional group hydrogen (polyethylene), methyl (polypropylene), carboxyl (poly(acryhc acid)), chlorine (poly(vinyl chloride)), phenyl (polystyrene) hydroxyl (poly(vinyl alcohol)), ester (poly(vinyl acetate)), nitrile (polyacrylonitrile), vinyl (polybutadiene), etc. The functional groups and the molecular weight of the polymers, control thek properties which vary in hydrophobicity, solubiUty characteristics, glass-transition temperature, and crystallinity. 

Liquid polyalurninum chloride is acidic and corrosive to common metals. Suitable materials for constmction of storage and handling facilities include synthetic mbber-lined steel, corrosion resistant fiber glass reinforced plastics (FRP), ceramics, tetrafluoroethylene polymer (PTFE), poly(vinyhdene fluoride) (PVDF), polyethylene, polypropylene, and poly(vinyl chloride) (PVG). Suitable shipping containers include mbber-lined tank tmcks and rail cars for bulk shipment and plastic-lined or aH-plastic dmms and tote bins for smaller quantities. Except for aluminum chlorohydrates, PAG products are shipped as hazardous substances because of their acidity. 

Property Polypropylene Poly(ethylene terephthalate) Nylon-6,6... 

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