Synthetic resin

Adsorption. Some organics are not removed in biological systems operating under normal conditions. Removal of residual organics can be achieved by adsorption. Both activated carbon and synthetic resins are used. As described earlier under pretreatment methods, regeneration of the activated carbon in a furnace can cause carbon losses of perhaps 5 to 10 percent. 

Uses. Furfural is primarily a chemical feedstock for a number of monomeric compounds and resins. One route produces furan by decarbonylation. Tetrahydrofuran is derived from furan by hydrogenation. Polytetramethylene ether glycol [25190-06-1] is manufactured from tetrahydrofuran by a ring opening polymeri2ation reaction. Another route (hydrogenation) produces furfuryl alcohol, tetrahydrofurfuryl alcohol, 2-methylfuran, and 2-methyltetrahydrofuran. A variety of proprietary synthetic resins are manufactured from furfural and/or furfuryl alcohol. Other... 

Uses. Furfuryl alcohol is widely used as a monomer in manufacturing furfuryl alcohol resins, and as a reactive solvent in a variety of synthetic resins and appHcations. Resins derived from furfuryl alcohol are the most important appHcation for furfuryl alcohol in both utihty and volume. The final cross-linked products display outstanding chemical, thermal, and mechanical properties. They are also heat-stable and remarkably resistant to acids, alkaUes, and solvents. Many commercial resins of various compositions and properties have been prepared by polymerization of furfuryl alcohol and other co-reactants such as furfural, formaldehyde, glyoxal, resorcinol, phenoHc compounds and urea. In 1992, domestic furfuryl alcohol consumption was estimated at 47 million pounds (38). 

The medium is the binder which provides for the adhesion of pigments. The most important types are the temper media (glue, egg, and gum), the oils, and wax. In addition, for wall painting there is the tme fresco technique, where the pigments are laid down in a fresh, wet plaster preparation layer. Several other media have been used, but much less frequendy, eg, casein temper. In modem paints, a number of synthetic resins are used for this purpose. Contemporary artist paints are often based on acryhc polymers (see Acrylic ester polymers Paints). 

A varnish is often appHed on top of the paint layers. A varnish serves two purposes as a protective coating and also for an optical effect that enriches the colors of the painting. A traditional varnish consists of a natural plant resin dissolved or fused in a Hquid for appHcation to the surface (see Resins, natural). There are two types of varnish resins hard ones, the most important of which is copal, and soft ones, notably dammar and mastic. The hard resins are fossil, and to convert these to a fluid state, they are fused in oil at high temperature. The soft resins dissolve in organic solvents, eg, turpentine. The natural resin varnishes discolor over time and also become less soluble, making removal in case of failure more difficult (see Paint and FINNISH removers). Thus the use of more stable synthetic resins, such as certain methacrylates and cycHc ketone resins, has become quite common, especially in conservation practice. 

Web Heat-Set Publication and Commercial Inks. Almost all heat-set inks are now printed on web offset presses, and are based on vehicles containing synthetic resins and/or some natural resins. These are dissolved in hydrocarbon solvent fractions which are specially fractionated for use in the ink industry. They vary in boiling range between 180 and 300 °C. Small percentages of alkyd resins (qv) may be contained in these inks. They dry in less than one second by means of solvent evaporation in a heatset oven. These ovens utilize high velocity hot air to raise the web temperature to 120-150 °C. 

Plastics. Vehicles in offset inks for plastics (polyethylene, polystyrene, vinyl) are based on hard drying oleoresinous varnishes which sometimes are diluted with hydrocarbon solvents. Letterset inks for polystyrene employ vehicles of somewhat more polar nature. Polyester or other synthetic resins (acryhc) dissolved in glycol ethers and/or esters are used in some of the older inks. Uv inks are widely used for decoration of these preformed plastic containers. 

Leather (qv) has been employed for many uses since ancient time on account of the convertibiUty of an easily decomposed substance into one which resists putrefaction. Leather is stUl an important material with its unique stmcture it is so dense in texture that it resists wind and water while retaining breathabihty and flexibiUty, which makes the resulting goods comfortable. Early attempts to imitate leather included appHcation of oil, mbber, or soluble cotton onto paper or fabrics. However, very Htde progress had been made until the era of synthetic resins began in the twentieth century. 

Electrical Properties. AH polyolefins have low dielectric constants and can be used as insulators in particular, PMP has the lowest dielectric constant among all synthetic resins. As a result, PMP has excellent dielectric properties and alow dielectric loss factor, surpassing those of other polyolefin resins and polytetrafluoroethylene (Teflon). These properties remain nearly constant over a wide temperature range. The dielectric characteristics of poly(vinylcyclohexane) are especially attractive its dielectric loss remains constant between —180 and 160°C, which makes it a prospective high frequency dielectric material of high thermal stabiUty. 

Latexes of synthetic resins are identified by ir spectrometry. Selective extraction with organic solvents is used to obtain purified fractions of the polymers for spectrometric identification. Polymeric films can be identified by the multiple internal reflectance ir technique, if the film is smooth enough to permit intimate contact with the reflectance plate. TAPPI and ASTM procedures have not been written for these instmmental methods, because the interpretation of spectra is not amenable to standardization. 

Carbon—Carbon Composites. Above 300°C, even such polymers as phenoHcs and polyimides are not stable as binders for carbon-fiber composites. Carbon—carbon composites are used at elevated temperatures and are prepared by impregnating the fibers with pitch or synthetic resin, foUowed by carbonization, further impregnation, and pyrolysis (91). 

Ammonia is used in the fibers and plastic industry as the source of nitrogen for the production of caprolactam, the monomer for nylon 6. Oxidation of propylene with ammonia gives acrylonitrile (qv), used for the manufacture of acryHc fibers, resins, and elastomers. Hexamethylenetetramine (HMTA), produced from ammonia and formaldehyde, is used in the manufacture of phenoHc thermosetting resins (see Phenolic resins). Toluene 2,4-cHisocyanate (TDI), employed in the production of polyurethane foam, indirectly consumes ammonia because nitric acid is a raw material in the TDI manufacturing process (see Amines Isocyanates). Urea, which is produced from ammonia, is used in the manufacture of urea—formaldehyde synthetic resins (see Amino resins). Melamine is produced by polymerization of dicyanodiamine and high pressure, high temperature pyrolysis of urea, both in the presence of ammonia (see Cyanamides). 

As solvents, the amyl alcohols are intermediate between hydrocarbon and the more water-miscible lower alcohol and ketone solvents. Eor example, they are good solvents and diluents for lacquers, hydrolytic fluids, dispersing agents in textile printing inks, industrial cleaning compounds, natural oils such as linseed and castor, synthetic resins such as alkyds, phenoHcs, urea —formaldehyde maleics, and adipates, and naturally occurring gums, such as shellac, paraffin waxes, rosin, and manila. In solvent mixtures they dissolve cellulose acetate, nitrocellulose, and ceUulosic ethers. 

Natural resins were probably known to early people, who recognized them as exudates from trees. Collection and use of these resins have been recorded by early Roman and Greek historians. Many products have been collected by the same methods throughout history to the present time. However, increased labor costs and competition from synthetic resins have reduced the demand for some natural resins, so they have become less available. In other cases, such as that of rosin, the traditional collection of gum from trees has been supplemented or replaced by isolation from other sources, such as paper pulping and tree stumps. 

Lac became an important component of decorative and protective finishes by the nineteenth century. It is ironic that the success of shellac led to the synthetic resin industry. Baekeland developed phenoHc resins while trying to find a substitute for shellac. 

Uses. Synthetic resins have taken over a large share of the market for shellac. Unpigmented shellac is used on floors, woodwork, and paneling. 

The traditional natural resins are collected or isolated from trees, primarily in the more moderate climates of the world. Before World War II, annual consumption of these resins in the United States was about 18,000—23,000 t. This dropped to about 9000 t/yr by the late 1940s. The total imported volume in 1995 is estimated at <500 t. These resins have been replaced by synthetic resins in most industrial appHcations. Traditional natural resins are sold in bulk quantities for about 1.32— 6.60/kg. Special grades of these resins are sold for as much as 132/kg. The largest importer of traditional natural resins is P. 

SheUac has had a commercial history similar to that of the traditional resins. It has been replaced by synthetic resins in many appHcations. In the 1950s, about 19,000 t of various grades of processed sheUac were available in the United States. The volume was about 5,500 t in 1995. The largest importer of sheUac is William Zinsser Company, Inc. The superior grades of sheUac are sold for about 6.60— 9.90/kg, depending on quaHty. 

Vatty Acids andFattyAcidLsters. Sulfolane exhibits selective solvency for fatty acids and fatty acid esters which depends on the molecular weight and degree of fatty acid unsaturation (40—42). AppHcations for this process are enriching the unsaturation level in animal and vegetable fatty oHs to provide products with better properties for use in paint, synthetic resins, food products, plastics, and soaps. 

Gas-Barrier Properties. The oxygen-barrier properties of PVA at low humidity ate the best of any synthetic resin. However, barrier performance deteriorates above 60% th (Fig. 9). No additives or chemical modifiers are known that can effectively reduce moisture sensitivity. The gas-barrier performance is affected by the degree of hydrolysis and rapidly diminishes as the hydrolysis is decreased below 98%. 

Synthetic resins, such as phenoHc and cresyUc resins (see Phenolic resins), are the most commonly used friction material binders, and are usually modified with drying oils, elastomer, cardanol [37330-39-5] an epoxy, phosphoms- or boron-based compounds, or even combinations of two. They ate prepared by the addition of the appropriate phenol and formaldehyde [50-00-0] in the presence of an acidic or basic catalyst. Polymerization takes place at elevated temperatures. Other resin systems are based on elastomers (see Elastomers, synthetic), drying oils, or combinations of the above or other polymers. 

Synthetic Resins. Various polymers and resins are utilized to produce some specialty carbon products such as glassy carbon or carbon foam and as treatments for carbon products. Typical resins include phenoHcs, furan-based polymers, and polyurethanes. These materials give good yields of carbon on pyrolysis and generally carbonize directly from the thermoset polymer state. Because they form Httle or no mesophase, the ultimate carbon end product is nongraphitizing. 

Graphite lubricants include the dry powder, admixtures with liquid lubricants or greases, volatile liquids compounded with film-forming substances to produce bonded dry films, synthetic resins and powder metal compositions containing graphite for bearings, and finely divided suspensions in liquids (colloidal graphite). 

Base-plate wax compositions are generally regarded as trade secrets. A substantial percentage of paraffin is usually present, probably 50—80 wt %. Beeswax [8012-89-3] camauba wax [8015-86-9] ceresin, microcrystalline waxes, Acrawax C (Glyco Products Co. Inc.), mastic gum, rosin [8050-09-7] and synthetic resins may make up the balance of the formulation. Base-plate waxes are generally sold in sheet form about 1.3 mm thick, 75 mm wide, and 140 mm long. 

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