High pressures -

Compilation of binary experimental data reduced with the Wilson equation and, for high pressures, with a modified Redlich-Kwong equation. 

This chapter uses an equation of state which is applicable only at low or moderate pressures. Serious error may result when the truncated virial equation is used at high pressures. 

Large errors in the low-pressure points often have little effect on phase-equilibrium calculations e.g., when the pressure is a few millitorr, it usually does not matter if we are off by 100 or even 1000%. By contrast, the high-pressure end should be reliable large errors should be avoided when the data are extrapolated beyond the critical temperature. 

Very often the choice is not available. For example, if reactor temperature is above the critical temperature of the chemical species, then the reactor must be gas phase. Even if the temperature can be lowered below critical, an extremely high pressure may be required to operate in the liquid phase. 

Tubular reactors, as previously stated, are also advantageous for high-pressure reactions where smaller-diameter cylindrical vessels can be used to allow thinner vessel walls. Tubular reactors should be avoided when carrying out multiphase reactions, since it is often difficult to achieve good mixing between phases. 

Separation of low-molecular-weight materials. Low-molecular-weight materials are distilled at high pressure to increase their condensing temperature and to allow, if possible, the use of cooling water or air cooling in the column condenser. Very low... 

Figure 3.8a shows the temperature-composition diagram for a minimum-boiling azeotrope that is sensitive to changes in pressure. This azeotrope can be separated using two columns operating at different pressures, as shown in Fig. 3.86. Feed with mole fraction of A Ufa)) of, say, 0.3 is fed to the high-pressure column. The bottom product from this high-pressure column is relatively pure B, whereas the overhead is an azeotrope with jcda = 0-8, jcdb = 0.2. This azeotrope is fed to the low-pressure column, which produces relatively pure A in the bottom and in the overhead an azeotrope with jcda = 0.6, jcdb = 0.4. This azeotrope is added to the feed of the high-pressure column.

Pressure. High pressure gives greater solubility of solute in the liquid. However, high pressure tends to be expensive to create, since this can require a gas compressor. Thus there is an optimal pressure. 

Refrigerated condensation. Separation by condensation relies on differences in volatility between the condensing components. Refrigeration or a combination of high pressure and refrigeration is needed. 

Sometimes it is extremely difficult to avoid vapor recycles without using very high pressures or very low levels of refrigeration, in which case we must accept the expense of a recycle compressor. However, when synthesizing the separation and recycle configuration, vapor recycles should be avoided, if possible, and liquid recycles used instead. 

Figure 6.33 shows a steam turbine integrated with the process above the pinch. Heat Qhp is taken into the process from high-pressure steam. The balance of the hot utility demand Qlp is taken... 

Reverse osmosis is a high-pressure membrane separation process (20 to 100 bar) which can be used to reject dissolved inorganic salt or heavy metals. The concentrated waste material produced by membrane process should be recycled if possible but might require further treatment or disposal. 

There are two esdsting steam mains. These are high-pressure steam at 41 bar superheated to 270°C and medium-pressure steam at 10 bar saturated at 180°C. Boiler feedwater is available at 80°C and cooling water at 25°C to be returned at 30°C. 

Figure 13.8 The grand composite curve for the whole process apparently requires only high-pressure steam generation from boiler feedwater.

Following the pinch rules, there should be no heat transfer across either the process pinch or the utility pinch by process-to-process heat exchange. Also, there must be no use of inappropriate utilities. This means that above the utility pinch in Fig. 16.17a, high-pressure steam should be used and no low-pressure steam or cooling water. Between the utility pinch and the process pinch, low-pressure steam should be used and no high-pressure steam or cooling water. Below the process pinch in Fig. 16.17, only cooling water should be used. The appropriate utility streams have been included with the process streams in Fig. 16.17a. 

Given a network structure, it is possible to identify loops and paths for it, as discussed in Chap. 7. Within the context of optimization, it is only necessary to consider those paths which connect two different utilities. This could be a path from steam to cooling water or a path from high-pressure steam used as a hot utility to low-pressure steam also used as a hot utility. These paths between two different utilities will be designated utility paths. Loops and utility paths both provide degrees of freedom in the optimization. ... 

Exampie A.3.1 The pressures for three steam mains have been set to the conditions given in Table A.l. Medium- and low-pressure steam are generated by expanding high-pressure steam through a steam turbine with an isentropic efficiency of 80 percent. The cost of fuel is 4.00 GJ and the cost of electricity is 0.07 h. Boiler feedwater is available at 100°C with a heat capacity... 

The problem with this approach is that if the steam generated in the boilers is at a very high pressure and/or the ratio of power to fuel costs is high, then the value of low-pressure steam can be extremely low or even negative. This is not sensible and discourages efficient use of low-pressure steam, since it leads to low-pressure steam with a value considerably less than its fuel value. 

Bi-Gas process A high-pressure operation for the conversion of solid fuel into substitute natural gas (SNG) using two stages of gasification. 

Boyle s law At constant temperature the volume of a given mass of gas is inversely proportional to the pressure. Although exact at low pressures, the law is not accurately obeyed at high pressures because of the finite size of molecules and the existence of intermolecular forces. See van der Waals equation. 

HOCH2C = CCH2OH. White solid, m.p. 58 C, b.p. 238- C prepared by the high pressure reaction between ethyne and methanol and also from BrMgCCMgBr and methanal. Used in electroplating (Ni), as a corrosion inhibitor, and in paint and varnish removal. 

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