Styrene chloroprene rubber

Styrene-chloroprene rubbers Styrene-isoprene rubbers Thiol rubbers Urethane rubbers Vulcanized oils... 

Polymers of chloroprene (structure [XII]) are called neoprene and copolymers of butadiene and styrene are called SBR, an acronym for styrene-butadiene rubber. Both are used for many of the same applications as natural rubber. Chloroprene displays the same assortment of possible isomers as isoprene the extra combinations afforded by copolymer composition and structure in SBR offsets the fact that structures [XIIll and [XIV] are identical for butadiene. 

Butadiene is by far the most important monomer for synthetic rubber production. It can be polymerized to polybutadiene or copolymerized with styrene to styrene-butadiene rubber (SBR). Butadiene is an important intermediate for the synthesis of many chemicals such as hexa-methylenediamine and adipic acid. Both are monomers for producing nylon. Chloroprene is another butadiene derivative for the synthesis of neoprene rubber. 

Emulsion polymerization is the most important process for production of elastic polymers based on butadiene. Copolymers of butadiene with styrene and acrylonitrile have attained particular significance. Polymerized 2-chlorobutadiene is known as chloroprene rubber. Emulsion polymerization provides the advantage of running a low viscosity during the entire time of polymerization. Hence the temperature can easily be controlled. The polymerizate is formed as a latex similar to natural rubber latex. In this way the production of mixed lattices is relieved. The temperature of polymerization is usually 50°C. Low-temperature polymerization is carried out by the help of redox systems at a temperature of 5°C. This kind of polymerization leads to a higher amount of desired trans-1,4 structures instead of cis-1,4 structures. Chloroprene rubber from poly-2-chlorbutadiene is equally formed by emulsion polymerization. Chloroprene polymerizes considerably more rapidly than butadiene and isoprene. Especially in low-temperature polymerization emulsifiers must show good solubility and... 

In 1994, the worldwide consumption of rubber was approximately 14.5 million tons a year, of which about 40% consisted of natural rubber. Natural rubber is produced as latex by tropical rubber trees (Hevea brasiliensis). It is processed locally and therefore the quality of natural rubber fluctuates remarkably [ 140]. Due to increasing demand for rubbers, combined with a decreasing production capacity in Asia and a vast increase in labor costs, the price of natural rubber is still rising sharply. In 1990-1994, the average price of natural rubber was about 0.38 /lb, while in 1996 it was already over 0.80 /lb. The remaining 60% of the articles were manufactured from synthetic petroleum-based rubbers such as isoprene rubber, styrene-butadiene rubber, chloroprene rubber and polyurethanes. The quality of synthetic rubbers is constant, and their price varies between 2 and 5 US per kilogram [137-140]. 

A convenient term for any material possessing the properties of a rubber but produced from other than natural sources. A synthetic version of natural rubber has been available for many years with the same chemical formula, i.e., cis-1,4-polyisoprene, but it has not displaced the natural form. See also Butyl Rubber, Chloroprene Rubber, Ethylene-Propylene Rubber, Nitrile Rubber, Silicone Rubber and Styrene-Butadiene Rubber. 

Influence of Interpolymer Properties. As stated earlier, the physical and chemical properties of interpolymers markedly influence the reaction rate after the induction period. If the monomer present yields a polymer comparable in viscosity with the initial mixture the rate of scission will not accelebrate. For example, the polymerization rate of chloroprene on mastication with natural rubber does not increase as markedly with conversion (69), see Fig. 19, as with methyl methacrylate and styrene. The reason is the chloroprene-rubber system remained elastic and softer than the original rubber. 

Another large use of normal butenes in the petrochemical industry is in the production of 1,3-butadiene (CH2 = CH = CH = CH2). In the process, a mixture of n-butenes, air, and steam is passed over a catalyst at a temperature of 500°C to 600°C. Butadiene is used extensively to produce synthetic rubbers (see Isoprene) in polymerization reactions. The greatest use of butadiene is for styrene-butadiene rubber, which contains about a 3 1 ratio of butadiene to styrene. Butadiene is also used as a chemical intermediate to produce other synthetic organics such as chloroprene, for adhesives, resins, and a variety of polymers. 

Butadiene is used primarily in the production of synthetic rubbers, including styrene-butadiene rubber (SBR), polybutadiene nibber (BR), styrene-butadiene latex (SBL), chloroprene rubber (CR) and nitrile rubber (NR). Important plastics containing butadiene as a monomeric component are shock-resistant polystyrene, a two-phase system consisting of polystyrene and polybutadiene ABS polymers consisting of acrylonitrile, butadiene and styrene and a copolymer of methyl methacrylate, butadiene and styrene (MBS), which is used as a modifier for poly(vinyl chloride). It is also used as an intermediate in the production of chloroprene, adiponitrile and other basic petrochemicals. The worldwide use pattern for butadiene in 1981 was as follows (%) SBR + SBL, 56 BR, 22 CR, 6 NR, 4 ABS, 4 hexamethylenediamine, 4 other, 4. The use pattern for butadiene in the United States in 1995 was (%) SBR, 31 BR, 24 SBL, 13 CR, 4 ABS, 5 NR, 2 adiponitrile, 12 and other, 9 (Anon., 1996b). 

ABA ABS ABS-PC ABS-PVC ACM ACS AES AMMA AN APET APP ASA BR BS CA CAB CAP CN CP CPE CPET CPP CPVC CR CTA DAM DAP DMT ECTFE EEA EMA EMAA EMAC EMPP EnBA EP EPM ESI EVA(C) EVOH FEP HDI HDPE HIPS HMDI IPI LDPE LLDPE MBS Acrylonitrile-butadiene-acrylate Acrylonitrile-butadiene-styrene copolymer Acrylonitrile-butadiene-styrene-polycarbonate alloy Acrylonitrile-butadiene-styrene-poly(vinyl chloride) alloy Acrylic acid ester rubber Acrylonitrile-chlorinated pe-styrene Acrylonitrile-ethylene-propylene-styrene Acrylonitrile-methyl methacrylate Acrylonitrile Amorphous polyethylene terephthalate Atactic polypropylene Acrylic-styrene-acrylonitrile Butadiene rubber Butadiene styrene rubber Cellulose acetate Cellulose acetate-butyrate Cellulose acetate-propionate Cellulose nitrate Cellulose propionate Chlorinated polyethylene Crystalline polyethylene terephthalate Cast polypropylene Chlorinated polyvinyl chloride Chloroprene rubber Cellulose triacetate Diallyl maleate Diallyl phthalate Terephthalic acid, dimethyl ester Ethylene-chlorotrifluoroethylene copolymer Ethylene-ethyl acrylate Ethylene-methyl acrylate Ethylene methacrylic acid Ethylene-methyl acrylate copolymer Elastomer modified polypropylene Ethylene normal butyl acrylate Epoxy resin, also ethylene-propylene Ethylene-propylene rubber Ethylene-styrene copolymers Polyethylene-vinyl acetate Polyethylene-vinyl alcohol copolymers Fluorinated ethylene-propylene copolymers Hexamethylene diisocyanate High-density polyethylene High-impact polystyrene Diisocyanato dicyclohexylmethane Isophorone diisocyanate Low-density polyethylene Linear low-density polyethylene Methacrylate-butadiene-styrene... 

Butadiene is a colorless, odorless, flammable gas, with a boiling point of -4.7°C and is used for the manufacture of polybutadiene, nitrile rubber, chloroprene, and various other polymers. An important synthetic elastomer is styrene-butadiene rubber (SBR) in the automobile tire industry. Specialty elastomers are polychloroprene and nitrile rubber, and an important plastic is acrylonitrile/butadiene/styrene (ABS) terpolymer. Butadiene is made into adiponitrile, which is converted into hexamethylenediamine (HMDA), one of the monomers for nylon. 

Styrene-butadiene rubber (SBR) accounts for about 40 percent of the total consumption of butadiene. SBR is the material used to make most automobile tires. Other synthetic rubbers, such as polybutadiene and poly-chloroprene (neoprene), make up another 25 percent of the butadiene market. 

Polyethylene, polypropylene, polyvinyl chloride, polyamide Phenol-formaldehyde-cured rubber styrenated polyester Polyimide (ladder molecules) Polyethylene terephthalate Terylene, cellulose acetate Chloroprene rubber, polyisoprene Heat-resistant polymers... 

Used as a secondary accelerator with antioxidant, antiozonant, and stabilizing function in synthetic rubber and high polymer materials in the plastics and rubber industries. Mainly used in styrene-butadiene rubber (SBR), chloroprene rubber (CR), epichlorohydrin, and chlorosulfonated polyethylene rubber. Promotes heat-resistance of chlorosulfonated polyethylene rubber, EPDM and CSM and sunshine resistance of CR. 

Emulsion polymerization is the basis of many industrial processes, and the production volume of latex technologies is continually expanding—a consequence of the many environmental, economic, health, and safety benefits the process has over solvent-based processes. A wide range of products are synthesized by emulsion polymerization, including commodity polymers, such as polystyrene, poly(acrylates), poly (methyl methacrylate), neoprene or poly(chloroprene), poly(tetrafluoroethylene), and styrene-butadiene rubber (SBR). The applications include manufacture of coatings, paints, adhesives, synthetic leather, paper coatings, wet suits, natural rubber substitutes, supports for latex-based antibody diagnostic kits, etc. ... 

Establishments primarily engaged in manufacturing synthetic rubber by polymerization or copolymerization. An elastomer for the purpose of this classification is a rubber-like material capable of vulcanization, such as copolymers of butadiene and styrene, or butadiene and acrylonitrile, polybutadienes, chloroprene rubbers, and isobutylene-isoprene copolymers. Butadiene copolymers containing less than 50 percent butadiene are classified in Industry 2821. Natural chlorinated rubbers and cyclized rubbers are considered as semifinished products and are classified in Industry 3069. 

Beilstein Handbook Reference) AI3-14636 BRN 0773905 CCRIS 243 N,N -Diethyl-thiocarbamide 1,3-Diethylthiourea 1,3-Diethyl-2-thiourea N,N -Diethylthiourea N,N-Diethyl-2-thiourea EINECS 203-308-5 HSDB 4106 NCI-C03816 NSC 3507 Pennzone E Thiate H Thiourea, N,N -diethyl- U 15030 Urea, 1,3-diethyl-2-thio- USAF EK-1803. Accelerator for mercaptan-modified chloroprene rubber. Antidegradant for natural, nitrile-butadiene, styrene-butadiene, and chloroprene rubbers. Crystals mp = 78° bp dec. Xm = 234, 265 nm (c = 6310, 7244, MeOH) slightly soluble in CCI4, soluble in H2O (0.1 - 0.5 g/100 ml), EtOH, very soluble in Et20 LDso (rat orl) = 316 mg/kg. ElfAtochem N. Am. 

Pentachlorthiofenol Renacit 7 RPA 6 USAF B-51. Peptizer for natural rubber, polyisoprene, styrene/butadiene rubber, polybutadiene, NBR, bu l, chloroprene and blends absorbed on clay, used as a peptizing agent facilitating open rnill and internal mixer mastication in rubber industry, Mildly toxic by ingestion severe eye irritant. Akrochem Chem. Co. Bayer AG Polysar. 

E/TFE = ethylene/tetrafluoroethylene, E/CTFE = ethylene/chlorotrifluoroethylene, EPE = oxide, E/VAL = ethylene/vinyl alcohol, FEP = tetrafluoroethylene/hexafluoropropylene, FU = furan, pA = polyamide, PCTFE = polychlorotrifluoroethyl-ene, HDPE = high-density polyethylene, PF = propylene formaldehyde, PFA = perfluoro alkoxyalkane, PP = polypropylene, PTFE = polytetrafluoroethylene, PUR = polyurethane, PVC = polyvinyl chloride, PVDF = polyvinylidene fluoride, UP = unsaturated polyester, UP-GF = fiberglass-reinforced unsaturated polyester, VE-GF = fiberglass-reinforced vinyl ester, FU-GF = fiberglass-reinforced furane, EP-GF = fiberglass-reinforced ester, CR = chloroprene rubber, CSM = chlo-rosulfonyl polyethylene, FPM = vinylidene fluoride/hexafluoropropylene copolymer, HR = isobutane-isoprene rubber, NBR = nitrile-butadiene rubber, NR = natural rubber, SBR = styrene-butadiene rubber. 

Figure 9.1. Phase-contrast micrographs of blends of chloroprene (CR), nitrile rubber (NBR), ethylene-propylene terpolymer (EPDM), and chlorobutyl rubber with styrene-butadiene rubber (SBR). The SBR phase appears white for the blends with CR and NBR, and dark for the blends with EPDM and chlorobutyl rubber. At low concentrations, the admixed rubber is the dispersed phase at higher concentrations, a phase inversion occurs and the admixed rubber becomes the matrix. (Callan et al, 1971.)...

Properties Water-wh. to pale yel. liq. sol. in ether, alcohol insol. in water m.w. 202.44 dens. 0.849 (15.5/15.5 C) m.p. -7 C b.p. 274-278 C flash pt. (OC) 127 C ref. index 1.4589 Toxicology Irritant avoid contact and inh. strong sensitizer mutagenic data TSCA listed Precaution Combustible Hazardous Decomp. Prods. Heated to decomp., emits toxic fumes of SOx Uses Catalyst accelerator for unsat. polyester resins modifier in polymerization reactions, esp. for SBR reducing initiator chain transfer agent for styrene-butadiene/chloroprene rubber prod. In food-pkg. adhesives adjuvant in food pkg. 

Alkane sulfonates are applied in a widespread manner in emulsion polymerization. They are used as processing aids, in particular in the emulsion polymerization of vinyl chloride, vinyl acetate, styrene and acrylonitrile. Because they possess no double bonds, alkane sulfonates do not act as radical chain stoppers. Well-known lattices derived from emulsion polymerization are poly(vinyl chloride), ethylene-vinylacetate copolymers, polyacrylates, and butadiene and chloroprene rubbers. Alkane sulfonates also offer good stabilizing effects in lattices against coagulation by fillers. 

Many kinds of synthetic rubbers such as styrene/butadiene rubber or chloroprene rubber, are also vulcanized for manufacturing the end-products. 

Most of the earlier efforts have been paid in changing the surface character of clay minerals. Albeit the modified clay minerals are fairly compatible with the polar rubber like acrylonitrile butadiene rubber (NBR), carboxylated nitrile rubber (XNBR), chloroprene rubber (CR), etc., its dispersion in nonpolar rubbers like NR, styrene butadiene rubber (SBR), ethylene propylene diene rubber (EPDM), butadiene rubber (BR), etc. is rather unsatisfactory. Figure 8.3(a) and (b) display the state of dispersion of organomodified... 

Figure 4.39 shows a schematic cost-performance comparison for generic classes of conventional thermoset rubbers and for TPEs. Very approximately, the properties and performance of a given TPE class are somewhat comparable to those of the thermoset rubber at the same position on the cost-performance chart. Thus, the styienics are candidates to replace NR and styrene-butadiene rubber (SBR), and the TPVs logically replace EPDM and chloroprene (neoprene) rubber. 

Properties Ethylene propylene diene Nitrile rubber Poly- chloroprene Natural rubber Poly- isoprene Styrene butadiene rubber Butyl rubber Polybutadiene... 

Use of nanoparticles as fillers in mbbers is highly relevant because end use applications of rubber compounds require filler reinforcement. Most of the literature on rubber nanocomposites is based on the use of nanoclay as the filler. It has been shown that incorporation of nanoclay in synthetic rubbers, like styrene butadiene rubber (SBR), chloroprene rubber (CR), nitrile rubber (NBR), ethylene propylene diene monomer (EPDM) mbber etc. enhances the mechanical, anti-ageing and barrier properties. 

Adhesives Natural mbber, styrene-butadiene rubber (SBR), vinyl acetate, acrylics, chloroprene and copolymers... 

Uses antidegradant in natural rubber, styrene-butadiene and chloroprene rubber... 

---