Preventative maintenance requirement

Maintenance and Reliability Preventive maintenance requires that all engines be shut down at periodic intervals for inspection and repair. For properly maintained heavy-duty engines availability is over 97 percent, with maintenance costs of 2.50 to 5 per horse-power-year and lubricating-oil consumption of 1 to 2 gal/hp-year. While this represents a high degree of reliability, outages of heavy-duty engines are more frequent than those of electric motors or steam turbines. 

Develop and test other SCWO liners to further reduce liner preventive maintenance requirements. 

The completion of a successful OQ should allow finalization of calibration, operating, cleaning and sterilization procedures, operator training and preventative maintenance requirements. It should permit a formal >release< of the systems and equipment. 

Many smaller computer systems have few, if any, preventative maintenance requirements but this does not absolve the laboratory from keeping records of the maintenance of the system. If a fault occurs that requires a service engineer to visit, then this must be recorded as well. 

A preventive maintenance (PM) program should be in place to support the ongoing qualification requirements for all production and support facilities. The objective of the program is to ensure that preventive maintenance requirements for the equipment are carried out throughout the operational life of the equipment. The PM requirements are established using the equipment manufacturer s recommendations and any additional-requirements established by the operation site. 

Preventive maintenance requirements (MR) Describes the level and frequency of required maintenance and has point scores which range from 1 (not required) to 5 (monthly maintenance). 

The whole point of preventive maintenance is to make sure that the equipment is fixed before repairs or replacement must be done. Preventive maintenance requires reliable scheduling of maintenance activity. The scheduling depends on knowledge of what needs maintenance and how often it is used [2]. 

If the performance of the equipment is monitored on a continuous basis, then abnormal behaviour can be identified, and preventive maintenance can be performed as and when required this is called on-condition preventive maintenance. The condition of equipment may be established by inspection, that is taking it off-line, opening it up and looking for signs of wear, corrosion etc. This obviously takes the equipment out of service, and may be costly. 

The identification of pollution prevention options has become a maintenance requirement. In addition to these requirements, the National Institute of Occupational Safety and Health (NIOSH) performed its first investigation of indoor air quahty. The U.S. Department of Energy (DOE) has also begun to research air quahty. 

Monitoring by Electromechanical Instrumentation. According to basic engineering principles, no process can be conducted safely and effectively unless instantaneous information is available about its conditions. AH sterilizers are equipped with gauges, sensors (qv), and timers for the measurement of the various critical process parameters. More and more sterilizers are equipped with computerized control to eliminate the possibiUty of human error. However, electromechanical instmmentation is subject to random breakdowns or drifts from caUbrated settings and requires regular preventive maintenance procedures. 

The selection of materials to be used in design dictates a basic understanding of the behavior of materials and the principles that govern such behavior. If proper design of suitable materials of construction is incorporated, the eqiiipment should deteriorate at a uniform and anticipated gradual rate, which will allow scheduled maintenance or replacement at regular inteivals. If localized forms of corrosion are characteristic of the combination of materials and environment, the materials engineer should still be able to predict the probable life of equipment, or devise an appropriate inspection schedule to preclude unexpected failures. The concepts of predictive, or at least preventive, maintenance are minimum requirements to proper materials selection. This approach to maintenance is certainly intended to minimize the possibility of unscheduled production shutdowns because of corrosion failures, with their attendant possible financial losses, hazard to personnel and equipment, and resultant environmental pollution. 

Tetracycline antibiotics have found wide application in animal industries for treatment, preventive maintenance and stimulation of growth of large horned livestock owing to what their residue amounts can be present at milk and meat of animals. Residue amounts of antibiotics are not toxic, however, capable to cause allergic reactions and to promote development of tolerance of the some people pathogenic bacterias. According with the legislative requirements of a number of the European countries it is forbidden to deliver to the population production polluted residual contents of tetracyclines. 

I he focus of industrial plant maintenance has always been that the de,sign is correct, and that the operation of the pumps in the. system is as it should be. In this book, you will see that in the majority of occasions, this is not true. Most of us in maintenance spend our valuable time, just changing parts, and in the best of cases, performing preventive maintenance, trying to diminish the time required to change those parts. 

As with any power equipment, gas turbines require a program of planned inspections with repair or replacement of damaged components. A properly designed and conducted inspection and preventive maintenance program can do much to increase the availability of gas turbines and reduce unscheduled maintenance. Inspections and preventive maintenance can be expensive, but not as costly as forced shutdowns. Nearly all manufacturers emphasize and describe preventive maintenance procedures to ensure the reliability of their machinery, and any maintenance program should be based on manufacturer s recommendations. Inspection and preventive maintenance procedures can be tailored to individual equipment application with references such as the manufacturer s instruction book, the operator s manual, and the preventive maintenance checklist. 

Maintenance embraces regular inspection, periodic examination by competent persons , and repairs. Accidents may arise as a result of the lack of maintenance, during maintenance, and as a consequence of faulty maintenance. Preventive maintenance can be a legal requirement for, e.g., pressure vessels/boilers, lifting gear, power presses. A system is required for monitoring compliance witli scheduled preventive maintenance programmes, backed up by in-service inspection. Breakdown... 

The maintenance of these machines can be labor intensive. Major components that require frequent inspection for preventive maintenance include ... 

Customer supplied products that are issued for incorporation into supplies don t often require maintenance however, items for use in conjunction with the contract may be retained for such a duration that maintenance is necessary. If the products require any maintenance you should be provided with a maintenance specification and the appropriate equipment to do the job. Maintenance may include both preventive and corrective maintenance but you should clarify with your customer which it is. You may have the means for preventive maintenance, such as lubrication and calibration, but not for repairs. Always establish your obligations in the contract regarding customer supplied product, because you could take on commitments for which you are not contractually covered if something should go wrong. You need to establish who will supply the spares and re-certify the equipment following repair. 

The standard requires suitable maintenance of equipment to ensure continuing process capability and to identity keg processes and provide appropriate resources for machine/equipment maintenance and develop an effective planned total preventive maintenance system. 

The standard refers to total planned preventive maintenance for which there is no definition in ISO/TS 16949. There is also a requirement for the system to include predictive maintenance. 

Scheduled maintenance Work performed at a time specifically planned to minimize interruptions in machine availability e.g. changing a gearbox when machine is not required for use (includes predictive and preventive maintenance). 

Weak roof-to-shell attachment for fixed roof tanks, as per API-Std-650 for Welded Steel Tanks for Oil Storage. The joint fails and excess pressure can be relieved (above the normal design provided). Such tanks do not require additional emergency vent equipment however, it can be provided in order to prevent the roof seam failure with its attendant replacement/ maintenance requirements. This type can only be used outside of a building, not confined. 

A compressor will always give better, more reliable service when enclosed in a building that protects it from cold, dusty, damp, and corrosive conditions. In certain locations, it may be economical to use a roof only, but this is not recommended unless the weather is extremely mild. Even then, it is crucial to prevent rain and windblown debris from entering the moving parts. Subjecting a compressor to adverse inlet conditions will dramatically reduce reliability and significantly increase maintenance requirements. 

Repetitive shutdown work This type of work is developed by experienced maintenance and operations supervision based on prior shutdown experience, job knowledge, and required shutdown preventive maintenance tasks. Each agreed-upon job is assigned an annual work order number frequency, established, work order plans written, and is entered in the work order log. The handling of repetitive work orders will be the same as non-repetitive work orders, except one copy of the work plan will be substituted for the first copy of the work order. 

Friction Friction clutches tend to be more complex in design than positive clutches. Their complexity, coupled with reliance on friction for power transmission, demands constant care and maintenance. As a result, they require regular adjustment and good preventive maintenance to ensure trouble-free operation. 

In these simpler types of boiler plants, corrosion protection generally is provided solely by the use of chemical treatments containing anodic passivators and alkali. Under conditions in which the (oxygen-containing) MU water requirement is expected to be very low, no specific oxygen scavenger is typically employed. This is often not the case in practice, however, for various reasons such as inadequate preventative maintenance, poor BD practice, the infiltration of air or oxygen, or other such reason. 

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