Poly emulsion

Schercoat. [Scher] Substantive poly emulsion lubricant fix glass containers. 

Four other groups of synthetic adhesives find uses in secondary processing, ie, overlaying, assembly gluing, etc, and in furniture and cabinet manufacture. Poly(vinyl acetate) (PVA) adhesives are widely used in appHcation of veneers and other overlays to panel substrates and in some unit-assembly operations. PVA adhesives are an emulsion of polyvinyl acetate in water and cure by loss of water. The PVA adhesives are somewhat... 

Acrylics. Acetone is converted via the intermediate acetone cyanohydrin to the monomer methyl methacrylate (MMA) [80-62-6]. The MMA is polymerized to poly(methyl methacrylate) (PMMA) to make the familiar clear acryUc sheet. PMMA is also used in mol ding and extmsion powders. Hydrolysis of acetone cyanohydrin gives methacrylic acid (MAA), a monomer which goes direcdy into acryUc latexes, carboxylated styrene—butadiene polymers, or ethylene—MAA ionomers. As part of the methacrylic stmcture, acetone is found in the following major end use products acryUc sheet mol ding resins, impact modifiers and processing aids, acryUc film, ABS and polyester resin modifiers, surface coatings, acryUc lacquers, emulsion polymers, petroleum chemicals, and various copolymers (see METHACRYLIC ACID AND DERIVATIVES METHACRYLIC POLYMERS). 

Cellulosics. CeUulosic adhesives are obtained by modification of cellulose [9004-34-6] (qv) which comes from cotton linters and wood pulp. Cellulose can be nitrated to provide cellulose nitrate [9004-70-0] which is soluble in organic solvents. When cellulose nitrate is dissolved in amyl acetate [628-63-7] for example, a general purpose solvent-based adhesive which is both waterproof and flexible is formed. Cellulose esterification leads to materials such as cellulose acetate [9004-35-7], which has been used as a pressure-sensitive adhesive tape backing. Cellulose can also be ethoxylated, providing hydroxyethylceUulose which is useful as a thickening agent for poly(vinyl acetate) emulsion adhesives. Etherification leads to materials such as methylceUulose [9004-67-5] which are soluble in water and can be modified with glyceral [56-81-5] to produce adhesives used as wallpaper paste (see Cellulose esters Cellulose ethers). 

Emulsion Adhesives. The most widely used emulsion-based adhesive is that based upon poly(vinyl acetate)—poly(vinyl alcohol) copolymers formed by free-radical polymerization in an emulsion system. Poly(vinyl alcohol) is typically formed by hydrolysis of the poly(vinyl acetate). The properties of the emulsion are derived from the polymer employed in the polymerization as weU as from the system used to emulsify the polymer in water. The emulsion is stabilized by a combination of a surfactant plus a coUoid protection system. The protective coUoids are similar to those used paint (qv) to stabilize latex. For poly(vinyl acetate), the protective coUoids are isolated from natural gums and ceUulosic resins (carboxymethylceUulose or hydroxyethjdceUulose). The hydroHzed polymer may also be used. The physical properties of the poly(vinyl acetate) polymer can be modified by changing the co-monomer used in the polymerization. Any material which is free-radically active and participates in an emulsion polymerization can be employed. Plasticizers (qv), tackifiers, viscosity modifiers, solvents (added to coalesce the emulsion particles), fillers, humectants, and other materials are often added to the adhesive to meet specifications for the intended appHcation. Because the presence of foam in the bond line could decrease performance of the adhesion joint, agents that control the amount of air entrapped in an adhesive bond must be added. Biocides are also necessary many of the materials that are used to stabilize poly(vinyl acetate) emulsions are natural products. Poly(vinyl acetate) adhesives known as "white glue" or "carpenter s glue" are available under a number of different trade names. AppHcations are found mosdy in the area of adhesion to paper and wood (see Vinyl polymers). 

Poly(vinylidene chloride). Poly(viayHdene chloride) [9002-85-1] (PVDC), most of which is produced by Dow Chemical, is best known in its saran or PVC-copolymerized form (see Vinylidene chloride and poly(VINYLIDENE chloride)). As solvent or emulsion coating, PVDC imparts high oxygen, fat, aroma, and water-vapor resistance to substrates such as ceUophane, oriented polypropylene, polyester, and nylon. 

Membranes and Osmosis. Membranes based on PEI can be used for the dehydration of organic solvents such as 2-propanol, methyl ethyl ketone, and toluene (451), and for concentrating seawater (452—454). On exposure to ultrasound waves, aqueous PEI salt solutions and brominated poly(2,6-dimethylphenylene oxide) form stable emulsions from which it is possible to cast membranes in which submicrometer capsules of the salt solution ate embedded (455). The rate of release of the salt solution can be altered by surface—active substances. In membranes, PEI can act as a proton source in the generation of a photocurrent (456). The formation of a PEI coating on ion-exchange membranes modifies the transport properties and results in permanent selectivity of the membrane (457). The electrochemical testing of salts (458) is another possible appHcation of PEI. 

MBS polymers are prepared by grafting methyl methacrylate and styrene onto a styrene—butadiene mbber in an emulsion process. The product is a two-phase polymer useful as an impact modifier for rigid poly(vinyl chloride). 

Poly(viayl acetate) emulsions or hot-melt adhesives are typically used to form the manufacturer s or glue lap joiat of the box. The main criteria for the adhesive is that it provide a strong and tough final bond and that it set up quickly enough to allow fast box production speeds. Production rates ia excess of 240 boxes per minute are not uncommon ia the iadustry. 

Almost all synthetic binders are prepared by an emulsion polymerization process and are suppHed as latexes which consist of 48—52 wt % polymer dispersed in water (101). The largest-volume binder is styrene—butadiene copolymer [9003-55-8] (SBR) latex. Most SBRlatexes are carboxylated, ie, they contain copolymerized acidic monomers. Other latex binders are based on poly(vinyl acetate) [9003-20-7] and on polymers of acrylate esters. Poly(vinyl alcohol) is a water-soluble, synthetic biader which is prepared by the hydrolysis of poly(viayl acetate) (see Latex technology Vinyl polymers). 

Hydroxyhydroquinone and pyrogaHol can be used for lining reactors for vinyl chloride suspension polymerization to prevent formation of polymer deposits on the reactor walls (98). Hydroxyhydroquinone and certain of its derivatives are useful as auxiUary developers for silver haUde emulsions in photographic material their action is based on the dye diffusion-transfer process. The transferred picture has good contrast and stain-free highlights (99). 5-Acylhydroxyhydroquinones are useful as stabilizer components for poly(alkylene oxide)s (100). 

Sorbitan sesquioleate emulsions of petrolatum and wax are used as ointment vehicles in skin treatment. In topical appHcations, the inclusion of both sorbitan fatty esters and their poly(oxyethylene) derivatives modifies the rate of release and promotes the absorption of antibiotics, antiseptics, local anesthetics, vasoconstrictors, and other medications from suppositories, ointments, and lotions. Poly(oxyethylene(20)) sorbitan monooleate, also known as Polysorbate 80 (USP 23), has been used to promote absorption of ingested fats from the intestine (245). 

Emulsions of fatty- and petroleum-based substances, both oils and waxes, of the o/w type are made by using blends of sorbitan fatty esters and their poly(oxyethylene) derivatives. Mixtures of poly(oxyethylene(20)) sorbitan monostearate (Polysorbate 60) and sorbitan monostearate are typical examples of blends used for lotions and creams. Both sorbitan fatty acid esters and their poly(oxyethylene) derivatives are particularly advantageous in cosmetic uses because of their very low skin irritant properties. Sorbitan fatty ester emulsifiers for w/o emulsions of mineral oil are used in hair preparations of both the lotion and cream type. Poly(oxyethylene(20)) sorbitan monolaurate is useflil in shampoo formulations (see Hairpreparations). Poly(oxyethylene) sorbitan surfactants are also used for solubilization of essential oils in the preparation of colognes and after-shave lotions. 

Redox initiator systems are normally used in the emulsion polymerization of VDC to develop high rates at low temperatures. Reactions must be carried out below - 80° C to prevent degradation of the polymer. Poly(vinyHdene chloride) in emulsion is also attacked by aqueous base. Therefore, reactions should be carried out at low pH. 

Vinylidene Chloride Copolymer Latex. Vinyhdene chloride polymers are often made in emulsion, but usuaUy are isolated, dried, and used as conventional resins. Stable latices have been prepared and can be used direcdy for coatings (171—176). The principal apphcations for these materials are as barrier coatings on paper products and, more recently, on plastic films. The heat-seal characteristics of VDC copolymer coatings are equaUy valuable in many apphcations. They are also used as binders for paints and nonwoven fabrics (177). The use of special VDC copolymer latices for barrier laminating adhesives is growing, and the use of vinyhdene chloride copolymers in flame-resistant carpet backing is weU known (178—181). VDC latices can also be used to coat poly(ethylene terephthalate) (PET) bottles to retain carbon dioxide (182). 

In poly(vinyl acetate) copolymer emulsions, the properties are significantly affected by the composition of the aqueous phase and by the stabilizers and buffers used iu the preparation of these materials, along with the process conditions (eg, monomer concentrations, pH, agitation, and temperature). The emulsions are milk-white Hquids containing ca 55 wt % PVAc, the balance being water and small quantities of wetting agents or protective coUoids. 

The use of poly(vinyl acetate) or copolymer emulsions eliminates the need for expensive, flammable, odorous, or toxic solvents and the need for the recovery of such solvents. They are easy to apply and the equipment is easy to clean with water, if done promptly. Emulsions also offer the advantage of high sohds content with fluidity, siace the viscosity of emulsions are iadependent of the molecular weight of the resia iu the particles. 

Polymerization Processes. Vinyl acetate has been polymerized industrially by bulk, solution, suspension, and emulsion processes (34). Perhaps 90% of the material identified as poly(vinyl acetate) or copolymers that are predominantly vinyl acetate are made by emulsion techniques. Detailed information is in patent and scientific Hterature and in procedures available in the brochures from monomer producing companies (15,34). 

Emulsion Polymerization. Poly(vinyl acetate)-based emulsion polymers are produced by the polymerization of an emulsified monomer through free-radicals generated by an initiator system. Descriptions of the technology may be found in several references (35—39). 

Poly(vinyl acetate) emulsions can be made with a surfactant alone or with a protective coUoid alone, but the usual practice is to use a combination of the two. Normally, up to 3 wt % stabilizers may be included in the recipe, but when water sensitivity or tack of the wet film is desired, as in some adhesives, more may be included. The most commonly used surfactants are the anionic sulfates and sulfonates, but cationic emulsifiers and nonionics are also suitable. Indeed, some emulsion compounding formulas require the use of cationic or nonionic surfactants for stable formulations. The most commonly used protective coUoids are poly(vinyl alcohol) and hydroxyethyl cellulose, but there are many others, natural and synthetic, which are usable if not preferable for a given appHcation. 

The kinetics of vinyl acetate emulsion polymeriza tion in the presence of alkyl phenyl ethoxylate surfactants of various chain lengths indicate that part of the emulsion polymerization occurs in the aqueous phase and part in the particles (115). A study of the emulsion polymerization of vinyl acetate in the presence of sodium lauryl sulfate reveals that a water-soluble poly(vinyl acetate)—sodium dodecyl sulfate polyelectrolyte complex forms, and that latex stabihty, polymer hydrolysis, and molecular weight are controlled by this phenomenon (116). 

Growth in PVAc consumption is illustrated in Eigure 3. The emulsions continue to dominate the adhesives and paint markets. It also shows the distribution of PVAc and copolymer usage by market. The companies Hsted in Table 10 are among the principal suppHers of poly(vinyl acetate)s and vinyl acetate copolymers, but there are numerous other suppHers. Many other companies produce these polymers and consume them internally in the formulation of products. 

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