Petroleum tar sand

In addition to conventional petroleum (qv) and heavy cmde oil, there remains another subclass of petroleum, one that offers to provide some rehef to potential shortfalls in the future supply of Hquid fuels and other products. This subclass is the bitumen found in tar sand deposits (1,2). Tar sands, also known as oil sands and bituminous sands, are sand deposits impregnated with dense, viscous petroleum. Tar sands are found throughout the world, often in the same geographical areas as conventional petroleum. 

The bituminous extracts may also be separated into solid and oily materials in a manner similar to the fractionation of petroleum, tar sand bitumen (natural asphalt), refinery (manufactured) asphalts, and petroleum residua (Figure 11.2). As already noted (see also p. 183), the term bitumen is more correctly used for the natural asphalts that occur in various parts of the world and an artifact of the thermal process is often called tar or pitch (Speight, 2007). 

It is difficult to make a significant estimate of the total world reserves of sulfur because of the wide variety of forms in which it occurs. Reserves may total 1.4 x 10 tonnes [83]. Total resources are probably about 5.0 x 10 tonnes, to 7.5 x 10 tonnes, of which more than 99% is present in coal, oil shales, and gypsum these are materials that do not make a significant contributton to present world production. World resources of elemental sulfur in evaporite, volcanic deposits, and sulfur associated vnth natural gas, petroleum, tar sands, and metal sulfides may amount to about 5, x 10 tonnes (Table 5.22). 

The decrease in petroleum and natural gas reserves has encouraged interest in and discovery and development of unconventional sources of these hydrocarbons. Principal alternatives to conventional petroleum reserves include oil shale (qv) and tar sands (qv). Oil shale reserves in the United States are estimated at 20,000 EJ (19.4 x 10 Btu) and estimates of tar sands and oil sands reserves are on the order of 11 EJ (10 x 10 Btu) (see Tarsands Shale oil). Of particular interest are the McKittrick, EeUows, and Taft quadrangles of Cahfomia, the Asphalt Ridge area of Utah, the Asphalt, Kentucky area, and related geographic regions. 

In addition to the significant consumption of coal and lignite, petroleum, and natural gas, several countries utilize modest quantities of alternative fossil fuels. Canada obtains some of its energy from the Athabasca tar sands development (the Great Canadian Oil Sands Project). Oil shale is burned at... 

Heavy cmde oil is widely distributed, and it is difficult to estimate reserves separate from normal cmde oil reserves or from tar sands deposits. Estimates of petroleum reserves frequendy include a large heavy oil component, which can only be produced at significantly higher cost than light oil. 

Tar Sands. Tar sands (qv) are considered to be sedimentary rocks having natural porosity where the pore volume is occupied by viscous, petroleum-like hydrocarbons. The terms oil sands, rock asphalts, asphaltic sandstones, and malthas or malthites have all been appHed to the same resource. The hydrocarbon component of tar sands is properly termed bitumen. 

Petroleum refining, also called petroleum processing, is the recovery and/or generation of usable or salable fractions and products from cmde oil, either by distillation or by chemical reaction of the cmde oil constituents under the effects of heat and pressure. Synthetic cmde oil, produced from tar sand (oil sand) bitumen, and heavier oils are also used as feedstocks in some refineries. Heavy oil conversion (1), as practiced in many refineries, does not fall into the category of synthetic fuels (syncmde) production. In terms of Hquid fuels from coal and other carbonaceous feedstocks, such as oil shale (qv), the concept of a synthetic fuels industry has diminished over the past several years as being uneconomical in light of current petroleum prices. 

Perhaps the biggest contribution that technological advancement in petroleum production will make is bringing large volumes of unconventional petroleum resources, eg, heavy oil and tar sands, into a viable economic realm by lowering the unit cost of production. Compared to the inventory of conventional petroleum reserves and undiscovered resources, the physical inventories of such unconventional petroleum resources are extremely large for example, the Athabasca tar sands in Alberta, Canada, are estimated to contain 360 x 10 m (2250 x 10 bbl) of in-place petroleum (19). This volume is equivalent to the total inventory, ie, the combined cumulative production, reserves, and undiscovered resources, of world conventional cmde petroleum. In... 

Another consideration of petroleum assessment analysts is whether, and to what degree, the vast resources of unconventional petroleum in the world can be captured by advances in petroleum production technologies, thereby converting them into conventional sources of petroleum. It is a simple fact that the ia-place resources of petroleum in tar sands, heavy oils, and oil shale can guarantee the future supply of petroleum for hundreds of years at the current rate of consumption, provided they can be produced at competitive costs. 

Petroleum Recovery. Steam is iajected iato oil wells for tertiary petroleum recovery. Steam pumped iato the partly depleted oil reservoirs through iaput wells decreases the viscosity of cmde oil trapped ia the porous rock of a reservoir, displaces the cmde, and maintains the pressure needed to push the oil toward the production well (see Petroleum, enhanced recovery). Steam is also used ia hot-water extractioa of oil from tar sands (qv) ia the caustic conditioning before the separatioa ia a flotatioa tank (35). 

Sulfur constitutes about 0.052 wt % of the earth s cmst. The forms in which it is ordinarily found include elemental or native sulfur in unconsohdated volcanic rocks, in anhydrite over salt-dome stmctures, and in bedded anhydrite or gypsum evaporate basin formations combined sulfur in metal sulfide ores and mineral sulfates hydrogen sulfide in natural gas organic sulfur compounds in petroleum and tar sands and a combination of both pyritic and organic sulfur compounds in coal (qv). 

In a general sense, however, the term heavy oil is often appHed to a petroleum that has a gravity <20° API. The term heavy oil has also been arbitrarily used to describe both the heavy oil that requires thermal stimulation for recovery from the reservoir and the bitumen in bituminous sand (also known as tar sand or oil sand) formations, from which the heavy bituminous material is recovered by a mining operation. Extra heavy oil is the subcategory of petroleum that occurs in the near-soHd state and is incapable of free flow under ambient conditions. The bitumen from tar sand deposits is often classified as an extra heavy oil. 

Many of the reserves of bitumen in tar sand formations are available only with some difficulty, and optional refinery methods are necessary for future conversion of these materials to Hquid products, because of the substantial differences in character between conventional petroleum (qv) and bitumen (Table 1). 

In principle, the nonmining recovery of bitumen from tar sand deposits is an enhanced oil recovery technique and requires the injection of a fluid into the formation through an injection weU. This leads to the in situ displacement of the bitumen from the reservoir and bitumen production at the surface through an egress (production) weU. There are, however, several serious constraints that are particularly important and relate to the bulk properties of the tar sand and the bitumen. In fact, both recovery by fluid injection and the serious constraints on it must be considered in toto in the context of bitumen recovery by nonmining techniques (see PETROLEUM, ENHANCED OIL RECOVERY). 

The term tar sands is a misnomer tar is a product of coal processing. Oil sands is also a misnomer but equivalent to usage of "oil shale." Bituminous sands is more correct bitumen is a naturally occurring asphalt. Asphalt is a product of a refinery operation, usually made from a residuum. Residuum is the nonvolatile portion of petroleum and often further defined as atmospheric (bp > 350° C) or vacuum (bp > 565° C). For convenience, the terms "asphalt" and "bitumen" will be used interchangeably in this article. 

Asphalt (bitumen) also occurs in various oil sand (also called tar sand) deposits which occur widely scattered through the world (17) and the bitumen is available by means of various extraction technologies. A review of the properties and character of the bitumen (18) suggests that, when used as an asphaltic binder, the bitumen compares favorably with specification-grade petroleum asphalts and may have superior aging characteristics and produce more water-resistant paving mixtures than the typical petroleum asphalts. 

Tar sands, although a form of petroleum, are included in this table for comparison. 

As a starting point, the book reviews the general properties of the raw materials. This is followed by the different techniques used to convert these raw materials to the intermediates, which are further reacted to produce the petrochemicals. The first chapter deals with the composition and the treatment techniques of natural gas. It also reviews the properties, composition, and classification of various crude oils. Properties of some naturally occurring carbonaceous substances such as coal and tar sand are briefly noted at the end of the chapter. These materials are targeted as future energy and chemical sources when oil and natural gas are depleted. Chapter 2 summarizes the important properties of hydrocarbon intermediates and petroleum fractions obtained from natural gas and crude oils. 

FIGURE 6.9 Flexicoking is a commercial process for refining petroleum that has been applied to heavy oil and tar sand fractions. The process employs circulating fluidized beds and operates at moderate temperatures and pressures. The reactor produces liquid fuels and excess coke. The latter is allowed to react with a gas-air mixture in the gasifier fluidized bed to provide a low-value heating gas that can be desulfurized and used as a plant fuel. Courtesy, Exxon Research and Engineering Company. 

The recovery of petroleum from sandstone and the release of kerogen from oil shale and tar sands both depend strongly on the microstmcture and surface properties of these porous media. The interfacial properties of complex liquid agents—mixtures of polymers and surfactants—are critical to viscosity control in tertiary oil recovery and to the comminution of minerals and coal. The corrosion and wear of mechanical parts are influenced by the composition and stmcture of metal surfaces, as well as by the interaction of lubricants with these surfaces. Microstmcture and surface properties are vitally important to both the performance of electrodes in electrochemical processes and the effectiveness of catalysts. Advances in synthetic chemistry are opening the door to the design of zeolites and layered compounds with tightly specified properties to provide the desired catalytic activity and separation selectivity. 

These are found in crude petroleum including bitumen in the Athabasca tar sands of Northern Alberta. They contain a complex mixture of saturated polycyclic live- and six-membered cycloalkanes with alkane and alkanoic acid substituents. Attention has been directed to the degradation of both commercially available products, and those that are produced during bitumen extraction. Although the former were degradable (Clemente et al. 2004), the higher molecular mass components of the latter were much more recalcitrant (Scott et al. 2005). 

R. D. Kanakamedala and M. R. Islam. A new method of petroleum sludge disposal and utilization. In Proceedings Volume, volume 2, pages 675-682. 6th Unitar et al Heavy Crude Tar Sands Int Conf (Houston, TX, 2/12-2/17), 1995. 

Bowman, C. W. Molecular and Interfacial Properties of Athabasca Tar Sands, Proceedings of the Seventh World Petroleum Congress", Elsevier Publishing Company New York, 1967, 3, p 583. 

Bedford, D.A. "Solvent Process for Developing Interwell Communication Path in a Viscous Petroleum Containing Formation Such as a Tar Sand Deposit," CA Patent 1015656(1977). 

DOE (US Department of Energy) (2007a). Secure Fuels from Domestic Resources. The Continuing Evolution of America s Oil Shale and Tar Sands Industries. Washington, DC Office of Petroleum Reserves, Office of Naval Petroleum and Oil Shale Reserves, www.fossil.energy.gov/programs/reserves/npr/ publications. 

For many years, petroleum and heavy oil were very generally defined in terms of physical properties. For example, heavy oil was considered to be a crude oil that had gravity between 10 and 20° API. For example. Cold Lake heavy crude oil (Alberta, Canada) has an API gravity equal to 12°, but extra-heavy oil (such as tar sand bitumen), which requires recovery by nonconventional and nonenhanced methods, has an API gravity in the range 5 to 10°. Residua would vary depending on the temperature at which distillation was terminated, but vacuum residua were usually in the range 2 to 8° API. 

Residual products (No. 6 fuel oil, bunker C oil) these products have little (usually, no) ability to evaporate. When spilled, persistent surface and intertidal area contamination is likely with long-term contamination of the sediment. The products are very viscous to semisolid and often become less viscous when warmed. They weather (oxidize) slowly and may form tar balls that can sink in waterways (depending on product density and water density). They are highly adhesive to soil. Heavy oil, a viscous petroleum, and bitumen from tar sand deposits also come into this category of contaminant. 

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