Fiberglass

The manufacture of fiberglass is one of the largest industrial uses of boron. There are two primary types of fiberglass insulation and textile fiberglass, which have different compositions, use different manufacturing methods, and consume different borate products. However, in each cases boric oxide serves both to improve quality and performance characteristics of the finished glass as well to facilitate the manufacturing process. 

Insulation fiberglass is glass wool used for thermal and acoustic insulation of homes, commercial buildings, industrial equipment, and automobiles. It has a sodium aluminoborosilicate-based composition, often with additional modifiers, such as calcium, magnesium, and potassium, which vary by 

---

Recommended Practice for Acoustic Emission Testing of Fiberglass Tanks/Vessels", 1987, THE SOCIETY OF THE PLASTICS INDUSTRY (SPI)... 

By far the most commercially important boron compound in terms of dollar sales is Na2B407.5H20. This pentahydrate is used in very large quantities in the manufacture of insulation fiberglass and sodium perborate bleach. 

Resins. As mentioned above, both furfural and furfuryl alcohol are widely used in resin apphcations. Another resin former, 2,5-furandimethanol [1883-75-6] (BHME), is prepared from furfuryl alcohol by reaction with formaldehyde. It is usually not isolated because oligomerization occurs simultaneously with formation (competing reaction). Both the monomer and oligomers are very reactive owing to difuntionahty, and are used primarily as binders for foundry sand (72) and fiberglass insulation (147,148). 

Dry chlorine has a great affinity for absorbing moisture, and wet chlorine is extremely corrosive, attacking most common materials except HasteUoy C, titanium, and tantalum. These metals are protected from attack by the acids formed by chlorine hydrolysis because of surface oxide films on the metal. Tantalum is the preferred constmction material for service with wet and dry chlorine. Wet chlorine gas is handled under pressure using fiberglass-reinforced plastics. Rubber-lined steel is suitable for wet chlorine gas handling up to 100°C. At low pressures and low temperatures PVC, chlorinated PVC, and reinforced polyester resins are also used. Polytetrafluoroethylene (PTFE), poly(vinyhdene fluoride) (PVDE), and... 

Fig. 8. Sierracin lightweight, birdproof F-111 windshield cross section (43). A, 3.0-mm as-cast acryflc face ply B, S-100 silicone interlayer C, fiberglass retainer D, 6.4-mm polycarbonate stmctural ply E, S-120 polyurethane interlayer E, stainless steel bearing strip and G, stainless steel bushing.

Fiberglass Reinforced Piping Systems for Chemical andindustrialApplications, Smith Eiberglass Products, Inc., Litde Rock, Ark., 1993 to 1994. 

The membrane is usually made from one of several materials. Woven polyester or cotton, the most commonly used and least expensive material, is adequate for temperatures up to 150°C. Siatered plastic is used where a low cost, washable surface is desired. This material is temperature limited by the polymer material to about 60°C and the flow of some powders may cause a static charge build-up on the membrane that could be hazardous ia some operatioas. Wovea fiberglass fabric or porous ceramic block is used for temperatures up to about 425°C. Siatered stainless steel powder or bonded stainless mesh is used for corrosion resistance, and for temperatures up to 530 to 650°C. Additional information can be found ia the Hterature (38,39). 

Carbon steel Sch. 40 Fiberglass reinforced polyester Fiberglass reinforced vinylester Glass pipe Aluminum Sch. 40 304 stainless steel Sch. 5 Saran-lined steel Polypropylene- lined steel Rubber-linedsteel Sch. 40 316 stainless steel Sch. 5 304 stainless steel Sch. 40 Kynar-Ifned steel 316 stainless steel Sch. 40 Alloy 20 Sch. 5 FEP Teflon-lined steel PFA Teflon-lined steel Armored-glass pipe PTFE Teflon-lined steel Monel 400 Sch. 5 Nickel 200 Sch. 5 Alloy 20 Sch. 40 Monel 400 Sch. 40 Inconel 600 Sch. 5 Titanium Sch. 5 Nickel 200 Sch. 40 Titanium Sch. 40 Inconel 600 Sch. 40 Glass-lined steel Sch. 40 Hastelloy C-276 Sch. 5 Zirconium Sch. 5 Hastelloy B Sch. 5 Zirconium Sch. 40 Hastelloy C-276 Sch. 40 Hastelloy B Sch. 40 Tantalum-lined steel Sch. 5 Tantalum-lined steel Sch. 40... 

Recommended Thickness of Insulation Indoor insulation thickness appears in Table II-2I, and outdoor thickness appears in Table 11-22. These selections were based upon calcium silicate insulation with a suitable aluminum jacket. However, the variation in thickness for fiberglass, cellular glass, and rockwool is minimal. Fiberglass is available for maximum temperatures of 260, 343, and 454°C ( 500, 650, and 850°F). Rock wool, cellular glass, and calcium sihcate are used up to 649°C (I200°F). 

Multilayer Insulation Miiltilayer insulation consists of alternating layers of highly reflec ting material, such as aluminum foil or aluminized Mylar, and a low-conduc tivity spacer material or insulator, such as fiberglass mat or paper, glass fabric, or nylon net, all under high vacuum. When properly applied at the optimum density, this type of insulation can have an apparent thermal conduc tivity as low as 10 to 50 jlW/m-K between 20 and 300 K. 

Fiberglass manufacturing scrubber sludge Secondary and synthetic fiber Chemicals Variable-volume filter press 3 37... 

Concrete and fiberglass vaults are often used, although they can be subject to environmentally induced cracks. Soil and clay liners are not allowed. Flexible hner systems have been developed that may be a cost-effective and environmentally sound alternative. State-of-the-art liner technology has overcome many of the previous problems with seams, low mechanical strength, and chemical resistance. 

Polyester resins, reinforced with fiberglass, have good strength and good chemical resistance except to alkalies. Some special materials in this class, based on bisphenol and vinyl esters are more alkali-... 

Packing comes in many forms, sizes, and materials of construction in order to meet all the needs of industry. And there are specific styles of packings to satisfy specific needs. The most common fibers used in the construction of packings include Asbestos, Linen, Ramey, Jute, Cotton, Paper, Wool, Hair, Nylon, Rayon, Teflon, Fiberglass, Carbon... 

---