Formaldehyde, reactions with

Resins. As mentioned above, both furfural and furfuryl alcohol are widely used in resin apphcations. Another resin former, 2,5-furandimethanol [1883-75-6] (BHME), is prepared from furfuryl alcohol by reaction with formaldehyde. It is usually not isolated because oligomerization occurs simultaneously with formation (competing reaction). Both the monomer and oligomers are very reactive owing to difuntionahty, and are used primarily as binders for foundry sand (72) and fiberglass insulation (147,148). 

The hydroxyl groups can be alkylated in the usual manner. Hydroxyalkyl ethers may be prepared with alkylene oxides and chloromethyl ethers by reaction with formaldehyde and hydrogen chloride (86). The terminal chlorides can be easily converted to additional ether groups. 

Formaldehyde condenses with itself in an aldol-type reaction to yield lower hydroxy aldehydes, hydroxy ketones, and other hydroxy compounds the reaction is autocatalytic and is favored by alkaline conditions. Condensation with various compounds gives methylol (—CH2OH) and methylene (=CH2) derivatives. The former are usually produced under alkaline or neutral conditions, the latter under acidic conditions or in the vapor phase. In the presence of alkahes, aldehydes and ketones containing a-hydrogen atoms undergo aldol reactions with formaldehyde to form mono- and polymethylol derivatives. Acetaldehyde and 4 moles of formaldehyde give pentaerythritol (PE) ... 

The resihency and dyeabihty of poly(vinyl alcohol) fibers is improved by a process incorporating -hydroxybenzaldehyde to provide a site for the formation of a stable Mannich base. Hydroxyl groups on the fiber are converted to acetal groups by -hydroxybenzaldehyde. Subsequent reaction with formaldehyde and ammonia or an alkylamine is rapid and forms a stable Mannich base that is attached to the polymer backbone (94). 

The in situ process is simpler because it requires less material handling (35) however, this process has been used only for resole resins. When phenol is used, the reaction system is initially one-phase alkylated phenols and bisphenol A present special problems. As the reaction with formaldehyde progresses at 80—100°C, the resin becomes water-insoluble and phase separation takes place. Catalysts such as hexa produce an early phase separation, whereas NaOH-based resins retain water solubiUty to a higher molecular weight. If the reaction medium contains a protective coUoid at phase separation, a resin-in-water dispersion forms. Alternatively, the protective coUoid can be added later in the reaction sequence, in which case the reaction mass may temporarily be a water-in-resin dispersion. The protective coUoid serves to assist particle formation and stabUizes the final particles against coalescence. Some examples of protective coUoids are poly(vinyl alcohol), gum arabic, and hydroxyethjlceUulose. 

Another significant use of 3-methylphenol is in the production of herbicides and insecticides. 2-/ f2 -Butyl-5-methylphenol is converted to the dinitro acetate derivative, 2-/ f2 -butyl-5-methyl-4,6-dinitrophenyl acetate [2487-01 -6] which is used as both a pre- and postemergent herbicide to control broad leaf weeds (42). Carbamate derivatives of 3-methylphenol based compounds are used as insecticides. The condensation of 3-methylphenol with formaldehyde yields a curable phenoHc resin. Since 3-methylphenol is trifunctional with respect to its reaction with formaldehyde, it is possible to form a thermosetting resin by the reaction of a prepolymer with paraformaldehyde or other suitable formaldehyde sources. 3-Methylphenol is also used in the production of fragrances and flavors. It is reduced with hydrogen under nickel catalysis and the corresponding esters are used as synthetic musk (see Table 3). 

The Prins reaction with formaldehyde, acetic acid, acetic anhydride, and camphene gives the useful alcohol, 8-acetoxymethyl camphene, which has a patchouli-like odor (83). Oxidation of the alcohol to the corresponding aldehyde also gives a useful iatermediate compound, which is used to synthesize the sandalwood compound dihydo- P-santalol. 

Several kinds of products can be obtained by reaction of thioglycolic acid and its esters with aldehydes to form mercaptals, RCH(SCH2COOH)2, or with ketones to form thiolketals, RR C(SCH2COOH)2. Reaction with formaldehyde (qv) yields di- -butyhnethylene-bisthioglycolate [1433882-0] (MET ester) ... 

Hydrogen bromide adds to acetylene to form vinyl bromide or ethyHdene bromide, depending on stoichiometry. The acid cleaves acycHc and cycHc ethers. It adds to the cyclopropane group by ring-opening. Additions to quinones afford bromohydroquinones. Hydrobromic acid and aldehydes can be used to introduce bromoalkyl groups into various molecules. For example, reaction with formaldehyde and an alcohol produces a bromomethyl ether. Bromomethylation of aromatic nuclei can be carried out with formaldehyde and hydrobromic acid (6). 

In general it is considered essential that the bulk of the phenol used initially should not be substituted, i.e. should be reactive, at the o- and p-positions and is thus trifunctional with respect to the reaction with formaldehyde. 

The resins are hardened by acidic conditions. Phosphoric acid, or more commonly ammonium chloride, an acid donor, is employed. The ammonium chloride functions by reaction with formaldehyde to give hydrochloric acid. Hexamine is also formed during this reaction. 

Where resorcinol adhesives are not suitable, resins can be prepared from modified resorcinol [128], Characteristic of these types of resins arc those used for tyre cord adhesives, in which a pure resorcinol-formaldehyde resin is used, or alternatively, alkyl resorcinol or oil-soluble resins suitable for rubber compounding are obtained by prereaction of resorcinol with fatty acids in the presence of sulfuric acid at high temperature followed by reaction with formaldehyde. Worldwide more than 90% of resorcinol adhesives are used as cold-setting wood adhesives. The other most notable application is as tyre cord adhesives, which constitutes less than 5% of the total use. 

Fig. 4. Two 4,6-linked biflavonoid units linked to each other through a methylene ether bridge formed by reaction with formaldehyde.

An indole protected by a Mannich reaction with formaldehyde and dimethyl-amine is stable to lithiation. The protective group is removed with NaBH4 (EtOH, THE, reflux). The related piperidine analogue has been used similarly for the protection of a triazole. ... 

In a modified approach, the carbolinyl acetate 393 underwent a Mannich reaction with formaldehyde and acetone to give the keto ester 396 which, with base, cyclized to the diketone 397. This diketone (397) has recently been used to prepare a number of interesting pentacyclic compounds. 

The introduction of a chloromethyl group on aromatic compounds (e.g. benzene 1) by reaction with formaldehyde 2 and gaseous hydrogen chloride in the presence of a catalyst is called the Blanc reaction ... 

The derivative from an isomeric fused system has been described as a sedative-hypnotic compound. The synthesis starts by condensation of the aminopicoline 32 with the haloketone 33. The resulting pyrrolo[l,2-a]pyridine 34 then undergoes a Mannich reaction with formaldehyde and dimethylamine to give the aminomethylated derivative 35. After quatemization of the di-methylamino group in 35 with methyl iodide, the ammonium group is displaced by cyanide to... 

Diethyl malonate, reaction with formaldehyde to form diethyl bis-(hydroxy methyl) malonate, 40, 27... 

Alkyl-substituted phenols have different reactivities than phenol toward reaction with formaldehyde. Relative reactivities determined by monitoring the disappearance of formaldehyde in phenol-paraformaldehyde reactions (Table 7.3) show that, under basic conditions, meta-cresol reacts with formaldehyde approximately three times faster titan phenol while ortho- and para-cresols react at approximately one-third the rate of phenol.18 Similar trends were observed for the reactivities of acid-catalyzed phenolic monomers with formaldehyde. 

As the reactions proceed, the disappearance of phenol is delayed due to competition for reaction with formaldehyde between phenol and the faster reacting hydroxymethyl-substituted phenols. Competition also exists between formaldehyde substitution reactions and condensation reactions between rings. Condensation reactions between two ortho-hydroxymethyl substituents are the least favorable condensation pathway. Depending on the reaction conditions, substitutions occur... 

Acetamido-4-inethylselenazole. reaction with formaldehyde, 231 reaction with mercuric acetate. 231 Acetanilidovinyl derivatives, of thia-... 

Scheme 4.10 gives some examples of application of alkyne carboalumination in synthesis. The reaction in Entry 1 was carried out as part of a synthesis of the immunosuppressant drug FK-506. The vinyl alane was subsequently transmetallated to a cuprate reagent (see Chapter 8). In Entry 2, the vinyl alane was used as a nucleophile for opening an epoxide ring and extending the carbon chain by two atoms. In Entries 3 to 5, the vinyl alane adducts were converted to vinyl iodides. In Entry 6, the vinyl alane was converted to an ate reagent prior to reaction with formaldehyde. 

There are a number of variations of the Friedel-Crafts reactions that are useful in synthesis. The introduction of chloromethyl substituents is brought about by reaction with formaldehyde in concentrated hydrochloric acid and halide salts, especially zinc chloride.62 The reaction proceeds with benzene and activated derivatives. The reactive electrophile is probably the chloromethylium ion. 

Inclusion of an acetylenic linkage as part of the side chain is apparently consistent with antidepressant activity. Reaction of propargyl magnesium bromide with dibenzocycloheptadieneone leads to carbinol 82. A Mannich reaction with formaldehyde and dimethylamine leads to 83 which, upon dehydration... 

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