Under pressure

Distillation. There is a large inventory of boiling liquid, sometimes under pressure, in a distillation column, both in the base and held up in the column. If a sequence of columns is involved, then, as discussed in Chap. 5, the sequence can be chosen to minimize the inventory of hazardous material. If all materials are equally hazardous, then choosing the sequence that tends to minimize the flow rate of nonkey components also will tend to minimize the inventory. Use of the dividing-wall column shown in Fig. 5.17c will reduce considerably the inventory relative to two simple columns. Dividing-wall columns are inherently safer than conventional arrangements because they lower not only the inventory but also the number of items of equipment and hence lower the potential for leaks. 

Low temperature. Low-temperature process (below 0°C) can contain large amounts of fluids kept in the liquid state by pressure and/or low temperature. If for any reason it is not possible to keep them under pressure or keep them cold, then the liquids will begin to vaporize. If this happens, impurities in the fluids are liable to... 

Example 9.1 A process involves the use of benzene as a liquid under pressure. The temperature can be varied over a range. Compare the fire and explosion hazards of operating with a liquid process inventory of 1000 kmol at 100 and 150°C based on the theoretical combustion energy resulting from catastrophic failure of the equipment. The normal boiling point of benzene is 80°C, the latent heat of vaporization is 31,000 kJ kmol the specific heat capacity is 150 kJkmoh °C , and the heat of combustion is 3.2 x 10 kJkmok. ... 

One of the principal approaches to making a process inherently safe is to limit the inventory of hazardous materials. The inventories to avoid most of all are flashing flammable or toxic liquids, i.e., liquids under pressure above their atmospheric boiling points. 

Its hydrochloride is prepared by heating morphine with hydrochloric acid under pressure. It is a potent emetic. 

It is used for the preparation of benzaldehyde. For (his purpose it is usually heated with slaked lime and water under pressure. 

C, b.p. 16UC. Manufactured by heating phenol with hydrogen under pressure in the presence of suitable catalysts. Oxidized to adipic acid (main use as intermediate for nylon production) dehydrogenated to cyclohexanone. 

HOCHj CHjOH. Colourless, odourless, rather viscous hygroscopic liquid having a sweet taste, b.p. 197 C. Manufactured from ethylene chlorohydrin and NaHC03 solution, or by the hydration of ethylene oxide with dilute sulphuric acid or water under pressure at 195°C. Used in anti-freezes and coolants for engines (50 %) and in manufacture of polyester fibres (e.g. Terylene) and in the manufacture of various esters used as plasticizers. U.S. production 1979 1 900 000 tonnes. 

CH3 CH0H CH20H, a colourless, almost odourless liquid. It has a sweet taste, but is more acrid than ethylene glycol b.p. 187. Manufactured by heating propylene chlorohydrin with a solution of NaHCO under pressure. It closely resembles dihydroxyethane in its properties, but is less toxic. Forms mono-and di-esters and ethers. Used as an anti-freeze and in the preparation of perfumes and flavouring extracts, as a solvent and in... 

C. It occurs in natural gas. May prepared by reduction of ethene or ethyne by hydrogen under pressure in the presence of a nickel catalyst, or by the electrolysis of a solution of potassium elhanoate. It has the general properties of the paraffins. Used in low-temperature refrigeration plant. 

Manufactured by the liquid-phase oxidation of ethanal at 60 C by oxygen or air under pressure in the presence of manganese(ii) ethanoate, the latter preventing the formation of perelhanoic acid. Another important route is the liquid-phase oxidation of butane by air at 50 atm. and 150-250 C in the presence of a metal ethanoate. Some ethanoic acid is produced by the catalytic oxidation of ethanol. Fermentation processes are used only for the production of vinegar. 

Ethylamine, monoethylamine, CH3CH2NH2-B.p. 19 C. Prepared by reduction of acetonitrile or by heating ethyl chloride with alcoholic ammonia under pressure. It is a strong base and will displace ammonia from ammonium salts. Forms a crystalline hydrochloride and also crystalline compounds with various metallic chlorides. 

Lurgi coal gasifleadon process A process involving the gasification of coal under pressure with mixtures of steam and oxygen. The reactions produce CO and H,. 

Colourless prisms m.p. 130 C. Manufactured by treating maleic anhydride with water. It is converted to the anhydride by heating at By prolonged heating at 150 "C or by heating with water under pressure at 200 C, it is converted to the isomeric (trans) fumaric acid. Reduced by hydrogen to succinic acid. Oxidized by alkaline solutions of potassium permanganate to mesotartaric acid. When heated with solutions of sodium hydroxide at 100 C, sodium( )-malate is formed. Used in the preparation of ( )-malic acid and in some polymer formulations. 

CHi=CMeCOOH. Colourless prisms m.p. 15-16 C, b.p. 160-5 C. Manufactured by treating propanone cyanohydrin with dilute sulphuric acid. Polymerizes when distilled or when heated with hydrochloric acid under pressure, see acrylic acid polymers. Used in the preparation of synthetic acrylate resins the methyl and ethyl esters form important glass-like polymers. 

CH OfiSj, H2C(S03H)2- a colourless, crystalline solid which readily absorbs water vapour decomposes on distillation. The potassium salt is prepared by heating methylene chloride with an aqueous solution of potassium sulphite under pressure at 150-I60" C. The free acid is obtained by decomposing the sparingly soluble barium salt with sulphuric acid. The aryl esters are very stable, but the alkyl esters decompose on heating to give ethers. Resembles malonic acid in some of its reactions. 

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