Sulfurous acid dioxide

Product removal during reaction. Sometimes the equilibrium conversion can be increased by removing the product (or one of the products) continuously from the reactor as the reaction progresses, e.g., by allowing it to vaporize from a liquid-phase reactor. Another way is to carry out the reaction in stages with intermediate separation of the products. As an example of intermediate separation, consider the production of sulfuric acid as illustrated in Fig. 2.4. Sulfur dioxide is oxidized to sulfur trioxide ... 

Sulfurous acid, H2SO3 saturate water with sulfur dioxide. 

Nitric acid, fuming Organic matter, nonmetals, most metals, ammonia, chlorosulfonic acid, chromium trioxide, cyanides, dichromates, hydrazines, hydrides, HCN, HI, hydrogen sulflde, sulfur dioxide, sulfur halides, sulfuric acid, flammable liquids and gases... 

Acetaldehyde [75-07-0] (ethanal), CH CHO, was first prepared by Scheele ia 1774, by the action of manganese dioxide [1313-13-9] and sulfuric acid [7664-93-9] on ethanol [64-17-5]. The stmcture of acetaldehyde was estabhshed in 1835 by Liebig from a pure sample prepared by oxidising ethyl alcohol with chromic acid. Liebig named the compound "aldehyde" from the Latin words translated as al(cohol) dehyd(rogenated). The formation of acetaldehyde by the addition of water [7732-18-5] to acetylene [74-86-2] was observed by Kutscherow] in 1881. 

Sulfur Dioxide Processing, Repriuts of 1972—1974 Chem. Eng. Prog, articles, AIChE, New York (1975). Contaius thirteen papers on flue gas desulfurization, two on SO2 control iu pulp and paper, one on sulfuric acid tail gas, one on SO2 from ore roasting, and two on NO from nitric acid. 

In the commonly used Welland process, calcium cyanamide, made from calcium carbonate, is converted to cyanamide by reaction with carbon dioxide and water. Dicyandiamide is fused with ammonium nitrate to form guanidine nitrate. Dehydration with 96% sulfuric acid gives nitroguanidine which is precipitated by dilution. In the aqueous fusion process, calcium cyanamide is fused with ammonium nitrate ia the presence of some water. The calcium nitrate produced is removed by precipitation with ammonium carbonate or carbon dioxide. The filtrate contains the guanidine nitrate that is recovered by vacuum evaporation and converted to nitroguanidine. Both operations can be mn on a continuous basis (see Cyanamides). In the Marquerol and Loriette process, nitroguanidine is obtained directly ia about 90% yield from dicyandiamide by reaction with sulfuric acid to form guanidine sulfate followed by direct nitration with nitric acid (169—172). 

Dehydration or Chemical Theory. In the dehydration or chemical theory, catalytic dehydration of ceUulose occurs. The decomposition path of ceUulose is altered so that flammable tars and gases are reduced and the amount of char is increased ie, upon combustion, ceUulose produces mainly carbon and water, rather than carbon dioxide and water. Because of catalytic dehydration, most fire-resistant cottons decompose at lower temperatures than do untreated cottons, eg, flame-resistant cottons decompose at 275—325°C compared with about 375°C for untreated cotton. Phosphoric acid and sulfuric acid [8014-95-7] are good examples of dehydrating agents that can act as efficient flame retardants (15—17). 

Carbonate is measured by evolution of carbon dioxide on treating the sample with sulfuric acid. The gas train should iaclude a silver acetate absorber to remove hydrogen sulfide, a magnesium perchlorate drying unit, and a CO2-absorption bulb. Sulfide is determined by distilling hydrogen sulfide from an acidified slurry of the sample iato an ammoniacal cadmium chloride solution, and titrating the precipitated cadmium sulfide iodimetrically. 

Calcium C rbon te. Calcium carbonate, like R2O2, affects sulfuric and oleum consumption in the HF process. Sulfuric acid loss is approximately 0.98% H2SO4 for each percentage of CaCO. The carbon dioxide evolved by the reaction increases the noncondensable gas flow, and because it carries HF, contributes to yield losses in the vent stream. 

Orga.nic Carbon. Organic materials interfere with plant operation because these compounds react with sulfuric acid under furnace conditions to form sulfur dioxide. There is a reducing atmosphere in the furnace which may reduce sulfur dioxide to elemental sulfur, which results in sulfur deposits in the gas handling system. 

Magnesium sulfate heptahydrate may be prepared by neutralization of sulfuric acid with magnesium carbonate or oxide, or it can be obtained directly from natural sources. It occurs abundantly as a double salt and can also be obtained from the magnesium salts that occur in brines used for the extraction of bromine (qv). The brine is treated with calcium hydroxide to precipitate magnesium hydroxide. Sulfur dioxide and air are passed through the suspension to yield magnesium sulfate (see Chemicals frombrine). Magnesium sulfate is a saline cathartic. 

At room temperature, hafnium dioxide is slowly dissolved by hydrofluoric acid. At elevated temperatures, hafnium dioxide reacts with concentrated sulfuric acid or alkaU bisulfates to form various sulfates, with carbon tetrachloride or with chlorine in the presence of carbon to form hafnium tetrachloride, with alkaline fluorosiUcates to form alkaU fluorohafnates, with alkaUes to form alkaline hafnates, and with carbon above 1500°C to form hafnium carbide. 

Aniline Oxidation. Even though this is quite an old process, it still has limited use to produce hydroquinone on a commercial scale. In the first step, aniline is oxidized by manganese dioxide in aqueous sulfuric acid. The resulting benzoquinone, isolated by vapor stripping, is reduced in a second step by either an aqueous acidic suspension of iron metal or by catalytic hydrogenation. 

Seaweeds. The eadiest successful manufacture of iodine started in 1817 using certain varieties of seaweeds. The seaweed was dried, burned, and the ash lixiviated to obtain iodine and potassium and sodium salts. The first process used was known as the kelp, or native, process. The name kelp, initially apphed to the ash of the seaweed, has been extended to include the seaweed itself. About 20 t of fresh seaweed was used to produce 5 t of air-dried product containing a mean of 0.38 wt % iodine in the form of iodides of alkah metals. The ash obtained after burning the dried seaweed contains about 1.5 wt % iodine. Chemical separation of the iodine was performed by lixiviation of the burned kelp, followed by soHd-Hquid separation and water evaporation. After separating sodium and potassium chloride, and sodium carbonate, the mother Hquor containing iodine as iodide was treated with sulfuric acid and manganese dioxide to oxidize the iodide to free iodine, which was sublimed and condensed in earthenware pipes (57). 

For environmental reasons, the entire process is handled by enclosed equipment. Lead recoveries of 96% can be obtained from the raw materials, and sulfur dioxide gas released in the process is used to produce sulfuric acid. Four plants are in operation as of 1994. Three are in Russia and one is in Italy. 

The excellent corrosion-resistant lead dioxide, Pb02, film formed on anodes and lead—acid battery positive grids in sulfuric acid has enabled lead insoluble anodes and lead—acid batteries to maintain the dominant positions in their respective fields. 

Modem chrome-tanning methods are weU controUed and employ an extensive knowledge of the chemistry of the system. The most common chromium-tanning material used is basic chromium sulfate [12336-95-7] Cr(0H)S04, made by the reduction of sodium bichromate with sulfur dioxide or by sulfuric acid and a sugar. 

At ordinary temperatures, mercury is stable and does not react with air, ammonia (qv), carbon dioxide (qv), nitrous oxide, or oxygen (qv). It combines readily with the halogens and sulfur, but is Htde affected by hydrochloric acid, and is attacked only by concentrated sulfuric acid. Both dilute and concentrated nitric acid dissolve mercury, forming mercurous salts when the mercury is in excess or no heat is used, and mercuric salts when excess acid is present or heat is used. Mercury reacts with hydrogen sulfide in the air and thus should always be covered. 

The sulfur dioxide produced by the process is usually converted to sulfuric acid, or sometimes Hquified, and the design of modem roasting faciUties takes into account the need for an efficient and environmentally clean operation of the acid plant (see SuLFURiC ACID AND SULFURTRIOXIDe). 

The aqueous sodium naphthenate phase is decanted from the hydrocarbon phase and treated with acid to regenerate the cmde naphthenic acids. Sulfuric acid is used almost exclusively, for economic reasons. The wet cmde naphthenic acid phase separates and is decanted from the sodium sulfate brine. The volume of sodium sulfate brine produced from dilute sodium naphthenate solutions is significant, on the order of 10 L per L of cmde naphthenic acid. The brine contains some phenolic compounds and must be treated or disposed of in an environmentally sound manner. Sodium phenolates can be selectively neutralized using carbon dioxide and recovered before the sodium naphthenate is finally acidified with mineral acid (29). Recovery of naphthenic acid from aqueous sodium naphthenate solutions using ion-exchange resins has also been reported (30). 

Nickel sulfate also is made by the reaction of black nickel oxide and hot dilute sulfuric acid, or of dilute sulfuric acid and nickel carbonate. The reaction of nickel oxide and sulfuric acid has been studied and a reaction induction temperature of 49°C deterrnined (39). High purity nickel sulfate is made from the reaction of nickel carbonyl, sulfur dioxide, and oxygen in the gas phase at 100°C (40). Another method for the continuous manufacture of nickel sulfate is the gas-phase reaction of nickel carbonyl and nitric acid, recovering the soHd product in sulfuric acid, and continuously removing the soHd nickel sulfate from the acid mixture (41). In this last method, nickel carbonyl and sulfuric acid are fed into a closed-loop reactor. Nickel sulfate and carbon monoxide are produced the CO is thus recycled to form nickel carbonyl. 

The common treatment methods are acidification, neutralization, and incineration. When oxahc acid is heated slightly in sulfuric acid, it is converted to carbon monoxide, carbon dioxide, and water. Reaction with acid potassium permanganate converts it to carbon dioxide. Neutralization with alkahes, such as caustic soda, yields soluble oxalates. Neutralization with lime gives practically insoluble calcium oxalate, which can be safely disposed of, for instance, by incineration. 

Benzene SuIfona.tion. In the benzene sulfonation process, benzene reacts with concentrated sulfuric acid to form benzenesulfonic acid at about 150°C. The benzenesulfonic acid is neutralized with sodium sulfate to produce sodium benzenesulfonate, which is then fused with caustic soda to yield sodium phenate. The sodium phenate is acidified with sulfur dioxide and a small amount of sulfuric acid to release the phenol from the sodium salt. The phenol yield by this process can be as high as 88 mol % to that of the theoretical value based on benzene. Plants employing this technology have been shut down for environmental and economic reasons. 

There are explosion hazards with phthahc anhydride, both as a dust or vapor in air and as a reactant. Table 11 presents explosion hazards resulting from phthahc anhydride dust or vapor (40,41). Preventative safeguards in handling sohd phthahc anhydride have been reported (15). Water, carbon dioxide, dry chemical, or foam may be used to extinguish the burning anhydride. Mixtures of phthahc anhydride with copper oxide, sodium nitrite, or nitric acid plus sulfuric acid above 80°C explode or react violently (39). 

Titanium whites resist various atmospheric contaminants such as sulfur dioxide, carbon dioxide, and hydrogen sulfide. Under normal conditions they are not readily reduced, oxidi2ed, or attacked by weak inorganic and organic acids. Titanium dioxide dissolves slightly in bases, hydrofluoric acid, and hot sulfuric acid. Owing to its chemical inertness, titanium dioxide is a nontoxic, environmentally preferred white pigment. 

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