Styrene-butadiene rubber-based

Fumed silicas (Si02). Fumed silicas are common fillers in polychloroprene [40], natural rubber and styrene-butadiene rubber base adhesives. Fumed silicas are widely used as filler in several polymeric systems to which it confers thixotropy, sag resistance, particle suspension, reinforcement, gloss reduction and flow enhancement. Fumed silica is obtained by gas reaction between metallic silicon and dry HCl to rend silica tetrachloride (SiCU). SiC is mixed with hydrogen and air in a burner (1800°C) where fumed silica is formed ... 

S. Bandyopadhyay, S.L. Agrawal, P. Sajith, N. Mandal, S. Dasgupta, R. Mukhopadhyay, A.S. Deuri, and S.C. Ameta, Research on the application of recycled waste RFL (Resorcinol-Formaldehyde-Latex) dip solid in Styrene Butadiene Rubber based compounds. Progress in Rubber, Plastics and Recycling Technology, 23(1), 21, 2007. 

Sadhu S and Bhowmick A K (2004) Preparation and properties of styrene-butadiene rubber based nanocomposites the influence of the structural and processing parameters, J Appl Polym Sci 92 698-709. 

Sadhu, S. and A.K. Bhowmick, Preparation and Properties of Styrene-Butadiene Rubber Based Nanocomposites The Influence of the Structural and Processing Parameters. Journal of Applied Polymer Science, 2004. 92(2) 698-709. 

Butadiene copolymers are mainly prepared to yield mbbers (see Styrene-butadiene rubber). Many commercially significant latex paints are based on styrene—butadiene copolymers (see Coatings Paint). In latex paint the weight ratio S B is usually 60 40 with high conversion. Most of the block copolymers prepared by anionic catalysts, eg, butyUithium, are also elastomers. However, some of these block copolymers are thermoplastic mbbers, which behave like cross-linked mbbers at room temperature but show regular thermoplastic flow at elevated temperatures (45,46). Diblock (styrene—butadiene (SB)) and triblock (styrene—butadiene—styrene (SBS)) copolymers are commercially available. Typically, they are blended with PS to achieve a desirable property, eg, improved clarity/flexibiHty (see Polymerblends) (46). These block copolymers represent a class of new and interesting polymeric materials (47,48). Of particular interest are their morphologies (49—52), solution properties (53,54), and mechanical behavior (55,56). 

Other polymers used in the PSA industry include synthetic polyisoprenes and polybutadienes, styrene-butadiene rubbers, butadiene-acrylonitrile rubbers, polychloroprenes, and some polyisobutylenes. With the exception of pure polyisobutylenes, these polymer backbones retain some unsaturation, which makes them susceptible to oxidation and UV degradation. The rubbers require compounding with tackifiers and, if desired, plasticizers or oils to make them tacky. To improve performance and to make them more processible, diene-based polymers are typically compounded with additional stabilizers, chemical crosslinkers, and solvents for coating. Emulsion polymerized styrene butadiene rubbers (SBRs) are a common basis for PSA formulation [121]. The tackified SBR PSAs show improved cohesive strength as the Mooney viscosity and percent bound styrene in the rubber increases. The peel performance typically is best with 24—40% bound styrene in the rubber. To increase adhesion to polar surfaces, carboxylated SBRs have been used for PSA formulation. Blends of SBR and natural rubber are commonly used to improve long-term stability of the adhesives. 

The elastomers considered in this section have been selected considering the most commonly used in rubber base adhesives natural rubber butyl nibber and polyisobutylenes styrene-butadiene rubber nitrile rubber polychloroprene rubber (neoprene). Typical properties of these rubbers are shown in Table 2. 

Butyl phenolic resin is a typical tackifier for solvent-borne polychloroprene adhesives. For these adhesives, rosin esters and coumarone-indene resins can also be used. For nitrile rubber adhesives, hydrogenated rosins and coumarone-indene resins can be used. For particular applications of both polychloroprene and nitrile rubber adhesives, chlorinated rubber can be added. Styrene-butadiene rubber adhesives use rosins, coumarone-indene, pinene-based resins and other aromatic resins. 

Most rubbers used in adhesives are not resistant to oxidation. Because the degree of unsaturation present in the polymer backbone of natural rubber, styrene-butadiene rubber, nitrile rubber and polychloroprene rubber, they can easily react with oxygen. Butyl rubber, however, possesses small degree of unsaturation and is quite resistant to oxidation. The effects of oxidation in rubber base adhesives after some years of service life can be assessed using FTIR spectroscopy. The ratio of the intensities of the absorption bands at 1740 cm" (carbonyl group) and at 2900 cm" (carbon-hydrogen bonds) significantly increases when the elastomer has been oxidized [50]. 

Standard-grade PSAs are usually made from styrene-butadiene rubber (SBR), natural rubber, or blends thereof in solution. In addition to rubbers, polyacrylates, polymethylacrylates, polyfvinyl ethers), polychloroprene, and polyisobutenes are often components of the system ([198], pp. 25-39). These are often modified with phenolic resins, or resins based on rosin esters, coumarones, or hydrocarbons. Phenolic resins improve temperature resistance, solvent resistance, and cohesive strength of PSA ([196], pp. 276-278). Antioxidants and tackifiers are also essential components. Sometimes the tackifier will be a lower molecular weight component of the high polymer system. The phenolic resins may be standard resoles, alkyl phenolics, or terpene-phenolic systems ([198], pp. 25-39 and 80-81). Pressure-sensitive dispersions are normally comprised of special acrylic ester copolymers with resin modifiers. The high polymer base used determines adhesive and cohesive properties of the PSA. 

QCMB RAM SBR SEI SEM SERS SFL SHE SLI SNIFTIRS quartz crystal microbalance rechargeable alkaline manganese dioxide-zinc styrene-butadiene rubber solid electrolyte interphase scanning electron microscopy surface enhanced Raman spectroscopy sulfolane-based electrolyte standard hydrogen electrode starter-light-ignition subtractively normalized interfacial Fourier transform infrared... 

FIGURE 2.9 X-ray diffractogram (XRD) spectra of unmodified and modified nanoclays and styrene-butadiene rubber (SBR)-based nanocomposites with styrene content of (a) 15% and 40% and (b) 23%. (From Sadhu, S. and Bhowmick, A.K., J. Polym. Set, Part B Polym. Phys., 42, 1573, 2(304. Courtesy of Wiley InterScience.)... 

FIGURE 2.10 Variation in mechanical properties with styrene content in styrene-butadiene rubber (SBR)-based nanocomposites. 

Properties of Thermoplastic Elastomeric Composition Based on Hydrogenated Styrene-Butadiene Rubber and Low-Density Polyethelene... 

FIGURE 22.2 Flocculation behavior of the smaU-strain modulus at 160°C of uncross-linked solution-based styrene-butadiene rubber (S-SBR) composites of various molar mass with 50 phr N234, as indicated (left) and strain dependence of the annealed samples after 60 min (right). (From Kliippel, M. and Heinrich, G., Kautschuk, Gummi, Kunststoffe, 58, 217, 2005. With permission.)... 

FI GU RE 33.9 Comparison of tan for a variety of fillers in solution-based styrene-butadiene rubber/butadiene... 

FIGURE 35.13 Typical fingerprint of a masterbatch mixing process of a solution-based styrene-butadiene rubber (S-SBR)/Silica/TESPT tread compound on a GK 320E (Harburg Freudenberger) with PES5 rotors. 

Antiozonant additives are employed with unsaturated rubbers such as natural rubber, nitrile rubber, styrene-butadiene rubber, etc., to minimise the atmospheric ozone degradation reaction. Common antiozonant types include the parapheny-lene diamines such as N-(l,3-dimethylbutyl)-AT-phenyl-p-phenylene diamine (6PPD) and N-isopropyl-N7 phenyl-p-phenylene diamine (IPPD). Both these antioxidants can be identified and quantified using GC- or LC-based techniques. 

In 1994, the worldwide consumption of rubber was approximately 14.5 million tons a year, of which about 40% consisted of natural rubber. Natural rubber is produced as latex by tropical rubber trees (Hevea brasiliensis). It is processed locally and therefore the quality of natural rubber fluctuates remarkably [ 140]. Due to increasing demand for rubbers, combined with a decreasing production capacity in Asia and a vast increase in labor costs, the price of natural rubber is still rising sharply. In 1990-1994, the average price of natural rubber was about 0.38 /lb, while in 1996 it was already over 0.80 /lb. The remaining 60% of the articles were manufactured from synthetic petroleum-based rubbers such as isoprene rubber, styrene-butadiene rubber, chloroprene rubber and polyurethanes. The quality of synthetic rubbers is constant, and their price varies between 2 and 5 US per kilogram [137-140]. 

Latexes are usually copolymer systems of two or more monomers, and their total solids content, including polymers, emulsifiers, stabilizers etc. is 40-50% by mass. Most commercially available polymer latexes are based on elastomeric and thermoplastic polymers which form continuous polymer films when dried [88]. The major types of latexes include styrene-butadiene rubber (SBR), ethylene vinyl acetate (EVA), polyacrylic ester (PAE) and epoxy resin (EP) which are available both as emulsions and redispersible powders. They are widely used for bridge deck overlays and patching, as adhesives, and integral waterproofers. A brief description of the main types in current use is as follows [87]. 

Since World War II, numerous synthetic rubbers have been produced. These carry names based on the chemicals used in their production, for example styrene-butadiene rubber,... 

Occupational exposure to 1,3-butadiene occurs in the production of monomeric 1,3-butadiene and of 1,3-butadiene-based polymers and 1,3-butadiene-derived products. The mean full-shift, time-weighted average exposure levels measured for workers in these industries have usually been below 10 ppm [22 mg/m- ], although that level may be exceeded during some short-term activities. Recent data from monomer extraction and styrene-butadiene rubber plants showed lower average concentrations (< 5 ppm [< 11 mg/m ]). 1,3-Butadiene is not usually found at detectable levels in workplace air during manufacture of finished rubber and plastic products. 

Styrene-Butadiene Rubber Latices. SBR latex is used mainly when the requirements are fairly modest and low cost is necessary. An example is in fixing vinyl-based floor coverings to wooden or concrete sub-floors—in which products comprising heavily filled styrene-butadiene rubber latices give adequate results. 

Plasticizers. These materials are added to reduce the hardness of the compound and can reduce the viscosity of the uncured compound to facilitate processes such as mixing and extruding. The most common materials are petroleum-based oils, esters, and fatty acids. Critical properties of these materials are their compatibility with the rubber and their viscosity. Failure to obtain sufficient compatibility will cause the plasticizer to diffuse out of the compound. The oils are classified as aromatic, naphthenic, or paraffinic according to their components. Aromatic oils will be more compatible with styrene-butadiene rubber than paraffinic oils, whereas the inverse will be true for butyl rubber. The aromatic oils are dark colored and thus cannot be used where color is critical, as in the white sidewall of a tire. The naphthenic and paraffinic oils can be colorless and are referred to as nonstaining. 

Figure 12.5a shows the effect of filler loading on the volume resistivity of MWNTs and CB (CB Ensaco 250G from Timcal) filled composites based on insulating styrene-butadiene rubber. The styrene-butadiene rubber contains 25 w% of styrene units. The microstructure of the butadiene phase is the following 10% cis, 17% trans, 73% 1,2. It was compounded with sulfur (1.1 phr), cyclohexyl benzothiazole sulfenamide (1.3 phr), diphenyl guanidine (1.45 phr), stearic acid (1.1 phr), zinc oxide (1.82 phr) (phr = parts per hundred parts of rubber). The unfilled and filled samples are cured into films (around 200 pm thick) at 170°C during 10 min under a pressure of 150 bar in a standard hot press. 

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