Rubbers unsaturated

Unsaturated rubbers. Unsaturated rubbers have been cured by free radical processes using heat activated initiators for many years. The pendant or vinyl double bonds are particularly reactive (see Fig. 2). 

The type of rubber also has an influence on the amount of bound rubber (Figure 7.22). It depends on the chemical structure of the rubber, unsaturations, and on the thermal, thermo-mechanical, and oxidative stability of the rubber. 

Disharmonies in the Conception of the Direct 0 /Antiozonant Reaction Importance. Four antiozonant theories have been formulated within the last 25 years. Ozone scavenging theory suggests a preferential direct reaction of an antiozonant with ozone on the rubber surface as a decisive process (26-27). As the antiozonant is depleted via direct ozonation on the surface, fresh antiozonant diffuses rapidly from the rubber bulk to reestablish the equilibrium surface concentration. At a comparable additive concentration and migration rate, the antiozonant efficiency of an additive should be therefore dependent on its ozonation rate and the vulcanizate will be protected until the antiozonant is depleted below the lowest critical concentration. From this point of view, the ozonation rate seems to be a more important factor than the total amount of ozone scavenged by one mole of an antiozonant (this latter phenomenon may be called ozonation factor). Relations between antiozonant efficiency in vulcanizate and antiozonant ozonation rate or antiozonant surface concentration have been indeed reported in some papers and an appreciable higher ozonation rate of PD in comparison with rubber unsaturation, a preferential consumption of an antiozonant in model olefin solution or in rubber were observed. The rubber surface was not attacked by ozone until the antiozonant was almost completely consumed (28). ... 

Proaid. [Akrochem] Processing and dispersing aid, homogenizing agent softener for rubbers, unsaturated polymers peptizing agent for natural and polyiso-prene rubbw. 

Cobalt naphtenate is made by treating cobalt hydroxide or acetate with naphtenic acid. It is an accelerant in rubber, unsaturated polyester and vinyl ester resins. 

Natural rubber/polylactide Natural rubber/unsaturated polyester resin Natural rubber or maleated natural rubber/ethylene vinyl acetate... 

Gel content of sample (wt%) Butadiene content isolated gel (wt%) Soluble graft content A (calculated on original sample) (wt%) Gel butadiene content B (calculated on original sample) (wt%) Total butadiene content (A+B) (calculated on original sample) (wt%) Amount of original rubber unsaturation in the sample C = (A+B) X 100%... 

Ethylene—Propylene Rubber. Ethylene and propjiene copolymerize to produce a wide range of elastomeric and thermoplastic products. Often a third monomer such dicyclopentadiene, hexadiene, or ethylene norbomene is incorporated at 2—12% into the polymer backbone and leads to the designation ethylene—propylene—diene monomer (EPDM) mbber (see Elastomers, synthetic-ethylene-propylene-diene rubber). The third monomer introduces sites of unsaturation that allow vulcanization by conventional sulfur cures. At high levels of third monomer it is possible to achieve cure rates that are equivalent to conventional mbbers such as SBR and PBD. Ethylene—propylene mbber (EPR) requires peroxide vulcanization. 

Cure Systems of Butyl Rubber and EPDM. Nonhalogenated butyl rubber is a copolymer of isobutjiene with a small percentage of isoprene which provides cross-linking sites. Because the level of unsaturation is low relative to natural mbber or SBR, cure system design generally requites higher levels of fast accelerators such as the dithiocarbamates. Examples of typical butyl mbber cure systems, thein attributes, and principal appHcations have been reviewed (26). Use of conventional and semi-EV techniques can be used in butyl mbber as shown in Table 7 (21). 

Ethylene—Propylene (Diene) Rubber. The age-resistant elastomers are based on polymer chains having a very low unsaturation, sufficient for sulfur vulcanization but low enough to reduce oxidative degradation. EPDM can be depicted by the following chain stmcture ... 

Butyl Rubber. Butyl mbber was the first low unsaturation elastomer, and was developed ia the United States before World War II by the Standard Oil Co. (now Exxon Chemical). It is a copolymer of isobutylene and isoprene, with just enough of the latter to provide cross-linking sites for sulfur vulcanization. Its molecular stmcture is depicted ia Table 1. 

Butyl rubber and other isobutylene polymers of technological importance iaclude various homopolymers and isobutylene copolymers containing unsaturation achieved by copolymerization with isoprene. Bromination or chlorination of the unsaturated site is practiced commercially, and other modifications are beiag iavestigated. 

Halogenated Butyl Rubber. Halogenation at the isoprene site ia butyl mbber proceeds by a halonium ion mechanism leading to a double-bond shift and formation of an exomethylene alkyl haUde. Both chlorinated and brominated mbber show the predominate stmcture (1) (>80%), by nmr, as described eadier (33,34). Halogenation of the unsaturation has no apparent effect on the isobutylene backbone chains. Cross-linked samples do not crystallize on extension due to the chain irregularities introduced by the halogenated isoprene units. 

Because nitrile rubber is an unsaturated copolymer it is sensitive to oxidative attack and addition of an antioxidant is necessary. The most common practice is to add an emulsion or dispersion of antioxidant or stabilizer to the latex before coagulation. This is sometimes done batchwise to the latex in the blend tank, and sometimes is added continuously to the latex as it is pumped toward further processing. PhenoHc, amine, and organic phosphite materials are used. Examples are di-Z fZ-butylcatechol, octylated diphenylamine, and tris(nonylphenyl) phosphite [26523-78-4]. All are meant to protect the product from oxidation during drying at elevated temperature and during storage until final use. Most mbber processors add additional antioxidant to their compounds when the NBR is mixed with fillers and curatives in order to extend the life of the final mbber part. 

The strueture of cis-1,4-polybutadiene is very similar to that of the natural rubber molecule. Both materials are unsaturated hydrocarbons but, whereas with the natural rubber molecule, the double bond is activated by the presence of a methyl... 

Like NR, SBR is an unsaturated hydrocarbon polymer. Hence unvulcanised compounds will dissolve in most hydrocarbon solvents and other liquids of similar solubility parameter, whilst vulcanised stocks will swell extensively. Both materials will also undergo many olefinic-type reactions such as oxidation, ozone attack, halogenation, hydrohalogenation and so on, although the activity and detailed reactions differ because of the presence of the adjacent methyl group to the double bond in the natural rubber molecule. Both rubbers may be reinforced by carbon black and neither can be classed as heat-resisting rubbers. 

The level of unsaturation is much lower, giving rubbers of much better heat, oxygen and ozone resistance. 

The low unsaturation requires powerful curing systems whilst the hydrocarbon nature of the polymer causes bonding problems. To overcome these problems chlorinated and brominated butyl rubbers (CIIR and BUR) have been introduced and have found use in the tyre industry. 

Whilst c /5-1,4-polybutadiene is a rubber, 1,2-polybutadiene is thermoplastic. Such a material is very similar in structure to polybut-l-ene except that the hydrocarbon side chain is unsaturated ... 

Another approach has been adopted by the Du Pont Company with Adiprene C. This is a urethane-type polymer with unsaturated groups in the polymer. Because of the unsaturation the polymer may be vulcanised with sulphur, the standard vulcanising agent of the rubber industry. This is a clear-cut example of a product being modified to suit the processor rather than that of a processor adapting himself to meet new products. Whereas Adiprene C has poor tensile strength when unfilled, the use of carbon black leads to appreciable reinforcement (as is the case with SBR and to some extent natural rubber. 

If natural rubber is treated with proton donors a product is formed which has the same empirical formula. (CjHjj), and is soluble in hydrocarbon solvents but which has a higher density, is inelastic and whose unsaturation is only 51% that of natural rubber. It is believed that intramolecular ring formation occurs to give products containing the segments shown in Figure 30.5. Known as cyclised rubber it may be prepared by treating rubber, on a mill, in solvent or in a latex with materials such as sulphuric acid or stannic chloride. 

Carbon, hydrogen and possibly oxygen Resin and derivatives Natural drying oils Cellulose derivatives Alkyd resins Epoxy resins (uncured) Phenol-formaldehyde resins Polystyrene Acrylic resins Natural and synthetic rubbers Carbon monoxide Aldehydes (particularly formaldehyde, acrolein and unsaturated aldehydes) Carboxylic acids Phenols Unsaturated hydrocarbons Monomers, e.g. from polystyrene and acrylic resins... 

Other natural product-based resins also became widely used, such as the light colored Lewis acid oligomerized products of terpenes such as a-pinene, p-pinene, and limonene. These natural product resins are relatively expensive, however, and formulators now often use the newer, less expensive synthetic resins in present day natural rubber PSAs. These are termed the aliphatic or C-5 resins and are Lewis acid oligomerized streams of predominately C-5 unsaturated monomers like cis- and /rawi-piperylene and 2-methyl-2-butenc [37]. These resins are generally low color products with compatibility and softening points similar to the natural product resins. Representative products in the marketplace would be Escorez 1304 and Wingtack 95. In most natural rubber PSA formulations, rubber constitutes about 100 parts and the tackifier about 75-150 parts. 

Other polymers used in the PSA industry include synthetic polyisoprenes and polybutadienes, styrene-butadiene rubbers, butadiene-acrylonitrile rubbers, polychloroprenes, and some polyisobutylenes. With the exception of pure polyisobutylenes, these polymer backbones retain some unsaturation, which makes them susceptible to oxidation and UV degradation. The rubbers require compounding with tackifiers and, if desired, plasticizers or oils to make them tacky. To improve performance and to make them more processible, diene-based polymers are typically compounded with additional stabilizers, chemical crosslinkers, and solvents for coating. Emulsion polymerized styrene butadiene rubbers (SBRs) are a common basis for PSA formulation [121]. The tackified SBR PSAs show improved cohesive strength as the Mooney viscosity and percent bound styrene in the rubber increases. The peel performance typically is best with 24—40% bound styrene in the rubber. To increase adhesion to polar surfaces, carboxylated SBRs have been used for PSA formulation. Blends of SBR and natural rubber are commonly used to improve long-term stability of the adhesives. 

Butyl rubber (BR) and polyisobutylene (PIB) are widely used in adhesives as primary elastomeric binders and as tackifiers and modifiers. The main difference between these polymers is that butyl is a copolymer of isobutylene with a minor amount of isoprene (which introduces unsaturation due to carbon-carbon double bonds), while polyisobutylene is a homopolymer. 

Polyisobutylene has a similar chemical backbone to butyl rubber, but does not contain double carbon-carbon bonds (only terminal unsaturation). Many of its characteristics are similar to butyl rubber (ageing and chemical resistance, low water absorption, low permeability). The polymers of the isobutylene family have very little tendency to crystallize. Their strength is reached by cross-linking instead of crystallization. The amorphous structure of these polymers is responsible for their flexibility, permanent tack and resistance to shock. Because the glass transition temperature is low (about —60°C), flexibility is maintained even at temperatures well below ambient temperature. 

Forms of BR and polyisobutylene. The properties of butyl rubber and polyisobutylene depend on their moleeular weight, degree of unsaturation, nature of the stabilizer incorporated during manufacture and, in some cases, chemical modification. It is common to produce halogenated forms of butyl rubber to increase polarity and to provide a reactive site for alternate cure mechanisms [6],... 

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