During manufacture

Photographic material containing gelatin can be hardened during manufacture the process involves cross-linking between the gelatine polypeptide chains induced by hardener. 

The increased use of composite materials in aireraft industry the last years has impliedagrowing need for efficient methods for nondestructive characterization of composite materials. One example is determination of porosity contents in composite specimens during manufacturing. Results have been reported [1], showing that the porosity contents can be estimated with good aceuracy by utilizing a linear relation between the frequeney dependenee of the attenuation, i.e., P = +1, where P is the porosity content, K and I are constants and where is the slope... 

Two-Stage Resins. The ratio of formaldehyde to phenol is low enough to prevent the thermosetting reaction from occurring during manufacture of the resin. At this point the resin is termed novolac resin. Subsequently, hexamethylenetetramine is incorporated into the material to act as a source of chemical cross-links during the molding operation (and conversion to the thermoset or cured state). 

Finally, the dielectric properties of a nonpolar polymer are modified by inclusion of even small amounts of a polar comonomer. In coatings applications the presence of polar repeat units in an otherwise nonpolar polymer reduces the tendency for static buildup during manufacture, printing, and ultimate use. On the other hand, in dielectric applications this increases the power loss and must be kept to a minimum, even to the exclusion of polar initiator fragments. 

In any application of a copolymer the rate of formation of the product, its molecular weight, and the uniformity of its composition during manufacture are also important considerations. While the composition of a copolymer depends only on the relative rates of the various propagation steps, the rate of formation and the molecular weight depend on the initiation and termination rates as well. We shall not discuss these points in any detail, but merely indicate that the situation parallels the presentation of these items for homopolymers as given in Chap. 6. The following can be shown ... 

Potential health and safety problems of acryflc polymers occur in their manufacture (159). During manufacture, considerable care is exercised to reduce the potential for violent polymerizations and to reduce exposure to flammable and potentially toxic monomers and solvents. Recent environmental legislation governing air quality has resulted in completely closed ketde processes for most acryflc polymerizations. Acryflc solution polymers are treated as flammable mixtures. Dispersion polymers are nonflammable. 

These foams are produced from long-chain, Hghtiy branched polyols reacting with a diisocyanate, usuaUy toluene diisocyanate [1321 -38-6] (TDI), to form an open-ceUed stmcture with free air dow during dexure. During manufacture these foams are closely controUed for proper density, ranging from 13 to 80 kg/m (0.8—5 lbs/ft ), to achieve the desired physical properties and cost. 

After a design has proved to be satisfactory by passing these tests, the regulations require inspection during manufacture to make certain that the cylinders produced are of equal quaUty. 

The decomposition of aqueous hydrogen peroxide is minimized by various purification steps during manufacture, use of clean passive equipment, control of contaminants, and the addition of stabilizers. The decomposition is zero-order with respect to hydrogen peroxide concentration. 

Selectivity is primarily a function of temperature. The amount of by-products tends to increase as the operating temperature is raised to compensate for declining catalyst activity. By-product formation is also influenced by catalyst impurities, whether left behind during manufacture or otherwise introduced into the process. Alkaline impurities cataly2e higher alcohol production whereas acidic impurities, as well as trace iron and nickel, promote heavier hydrocarbon formation. 

Quahty control during manufacture and of the final product assures batch-to-batch consistency and reflabiUty. Bioavadabihty is checked in early batches produced for clinical testing. Other tests include uniformity of weight and contents, hardness (qv), disintegration rate, dissolution rate, and friabihty. 

As part of TSCA, EPA can require the testing of any chemical if there is the possibiUty of an unreasonable risk to health or environment or if there is significant human or environmental exposure. If the substance poses an unreasonable risk, EPA can prohibit the manufacture, processing, or distribution of the substance limit the amount of the substance that can be manufactured, processed, or distributed prohibit a particular use for the substance limit the concentration of the substance during manufacture, processing, or distribution regulate disposal methods for the substance and require manufacturers to maintain records of process and to conduct tests to assure compliance with EPA rules. 

Pig. 13. Incorporation of photosensitive ketone groups into PS during manufacture by copolymerization of styrene and vinyl ketone. 

Carotenoids are also used as pigments and dietary supplements in animals and poultry feedstuffs. They are added to pharmaceutical products to provide a form of control during manufacturing and to distinguish one product from another. They also enhance the aesthetic aspects of the products (210). 

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