Materials use

Raw materials efficiency. In choosing the reactor, the overriding consideration is usually raw materials efficiency (bearing in mind materials of construction, safety, etc.). Raw material costs are usually the most important costs in the whole process. Also, any inefficiency in raw materials use is likely to create waste streams that become an environmental problem. The reactor creates inefficiency in the use of raw materials in the following ways ... 

Raw materials costs dominate the operating costs of most processes (see App. A). Also, if raw materials are not used efficiently, this creates waste, which then becomes an environmental problem. It is therefore important to have a measure of the efficiency of raw materials use. The process yield is defined as... 

Eliminate extraneous materials for separation. The third option is to eliminate extraneous materials added to the process to carry out separation. The most obvious example would be addition of a solvent, either organic or aqueous. Also, acids or alkalis are sometimes used to precipitate other materials from solution. If these extraneous materials used for separation can be recycled with a high efficiency, there is not a major problem. Sometimes, however, they cannot. If this is the case, then waste is created by discharge of that material. To reduce this waste, alternative methods of separation are needed, such as use of evaporation instead of precipitation. 

In early designs, the reaction heat typically was removed by cooling water. Crude dichloroethane was withdrawn from the reactor as a liquid, acid-washed to remove ferric chloride, then neutralized with dilute caustic, and purified by distillation. The material used for separation of the ferric chloride can be recycled up to a point, but a purge must be done. This creates waste streams contaminated with chlorinated hydrocarbons which must be treated prior to disposal. 

In both batch and continuous processes, it may be necessary to clean equipment to prevent contamination of new product. Materials used for equipment cleaning often cannot be recycled, leading to waste. 

Aerosol sprays consist of a material dissolved or suspended in a liquid which when pressure is released volatilizes to produce a fine spray. The spray carries the active material. Used in hair lacquers, paints, etc. the propellant should be inert and non-inflammable. Chlorofluorocarbons have been used extensively but are now being replaced. 

Non-soap greases using finely divided solids as thickeners are useful as lubricants at elevated temperatures. Materials used include organO Clays such as dimethyldioctyl-decyl-ammonium bentonite (Bentone greases) or selected dyestuffs which produce brightly coloured greases. 

Sulphur hexafluoride, SF, m.p. — 5LC. Formed S plus Fj. Very inert material used as an inert dielectric. S2F10 (toxic) is also formed from S plus F2 and there is an extensive chemistry of SFj derivatives (e.g. SF5CI, CIF plus SFJ. 

The evolution of the defects is only acceptable if the materials are sufficiently ductile. Prior study of the acoustic emission of the materials used should show that detection of defects and their evolution take place at pressures with a sufficiently wide margin relative to the burst pressure. 

Modelling for Fatigue and Fracture Prediction of Brittle and Elasto-Plastic Materials Using Acoustic Emission Technics. 

Undeniably, one of the most important teclmological achievements in the last half of this century is the microelectronics industry, the computer being one of its outstanding products. Essential to current and fiiture advances is the quality of the semiconductor materials used to construct vital electronic components. For example, ultra-clean silicon wafers are needed. Raman spectroscopy contributes to this task as a monitor, in real time, of the composition of the standard SC-1 cleaning solution (a mixture of water, H2O2 and NH OH) [175] that is essential to preparing the ultra-clean wafers. 

Bhawalkar J D, Swiatkiewicz J, Pan S J, Samarabandu J K, Liou W S, He G S, Berezney R, Cheng P C and Prasad P N 1996 Three-dimensional laser scanning two-photon fluorescence confocal microscopy of polymer materials using a new, efficient upconverting fluorophore Scanning 18 562-6... 

Burnham N A and Colton R J 1989 Measuring the nanomechanical properties and surface forces of materials using atomic force microscope J. Vac. Sc/. Technol. A 7 2906... 

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