Industrial automation industry

The effectiveness of the approach is demonstrated on two rqjresentative NDT techniques intapretation of data acquired with an ultrasonic rail inspection system and interpretation of eddy-current data from heat exchangers in (petro-)chemical industry. The results show that it is possible to provide a high level of automation in combination with efficient operator support for highly variable NDT measurements where up to now use of automated interpretation was only limited. 

RF Technical Physics and Automation Research Institute is ready to production and supply computer industrial tomograph, scanning devices, measuring units, soft-hardware interfaces connecting the measuring units with computer and the adapted program complexes for the industrial tomography. 

In addition, NDT plays an important part in industrial maintenance. During plant shutdowns for instance, many thousands of ultrasonic wall thickness measurements are taken on piping, vessels, furnace tubes etc. All these thickness readings have to go into extensive data bases, and this process is, thanks to modem computers and data loggers, ever more automated. 

NMR spectroscopy is probably the singly most powerful technique for the confirmation of structural identity and for stmcture elucidation of unknown compounds. Additionally, the relatively low measurement times and the facility for automation contribute to its usefulness and industrial interest. 

The development section serves as an intermediary between laboratory and industrial scale and operates the pilot plant. A dkect transfer from the laboratory to industrial-scale processes is stiH practiced at some small fine chemicals manufacturers, but is not recommended because of the inherent safety, environmental, and economic risks. Both equipment and plant layout of the pilot plant mirror those of an industrial multipurpose plant, except for the size (typically 100 to 2500 L) of reaction vessels and the degree of process automation. 

Immunosensors promise to become principal players ia chemical, diagnostic, and environmental analyses by the latter 1990s. Given the practical limits of immunosensors (low ppb or ng/mL to mid-pptr or pg/mL) and their portabiUty, the primary appHcation is expected to be as rapid screening devices ia noncentralized clinical laboratories, ia iatensive care faciUties, and as bedside monitors, ia physicians offices, and ia environmental and iadustrial settings (49—52). Industrial appHcations for immunosensors will also include use as the basis for automated on-line or flow-injection analysis systems to analyze and control pharmaceutical, food, and chemical processing lines (53). Immunosensors are not expected to replace laboratory-based immunoassays, but to open up new appHcations for immunoassay-based technology. 

Highway Electrification and Automation Development Program, TR-093-003, H. R. Ross Industries, Inc., Los Angeles, Feb. 10, 1993. 

A recent trend in particle analysis has been the introduction of personal computer-based automation (3). Sophisticated software packages can be used to automate and speed up the analysis. In some cases these computers can even carry out continuous process control (qv) (see Computer technology). The latest machines also allow the measurements of smaller particles and can detect a wider range of sizes. Machines based on light-scattering principles are being more widely accepted by the industry because of speed. An average analysis takes from 1—2 min, whereas those based on sedimentation principles require from 10—120 min. 

Polysulfones also offer desirable properties for cookware appHcations, eg, microwave transparency and environmental resistance to most common detergents. Resistance to various sterilizing media (eg, steam, disinfectants, and gamma radiation) makes polysulfones the resin family of choice for many medical devices. Uses in the electrical and electronic industry include printed circuit boards, circuit breaker components, connectors, sockets, and business machine parts, to mention a few. The good clarity of PSF makes it attractive for food service and food processing uses. Examples of appHcations in this area include coffee decanters and automated dairy processing components. 

Bosch and co-workers devised laboratory reactors to operate at high pressure and temperature in a recycle mode. These test reactors had the essential characteristics of potential industrial reactors and were used by Mittasch and co-workers to screen some 20,000 samples as candidate catalysts. The results led to the identification of an iron-containing mineral that is similar to today s industrial catalysts. The researchers recognized the need for porous catalytic materials and materials with more than one component, today identified as the support, the catalyticaHy active component, and the promoter. Today s technology for catalyst testing has become more efficient because much of the test equipment is automated, and the analysis of products and catalysts is much faster and more accurate. 

Several developments are being pursued to utilize coal directly, ie, automation of controls, coal and ash handling equipment for smaller stoker and pulverized coal-fired units, design of packaged boiler units, and pollution control equipment. In the cement industry coal firing has been used, because the sulfur oxides react with some of the lime to make calcium sulfate in an acceptable amount. 

Economic Incentives for Automation Projects Industrial applications of advanced process control strategies such as MFC are... 

FIG. 8-42 Economic incentives for automation projects in the process industries. 

On-Hne Procedures The growing trend toward automation in industry has resiilted in many studies of rapid procedures for generating size information so that feedback loops can be instituted as an integral part of a process. Many of these techniques are modifications of more traditional methods. The problems associated with on-line methods include allocation and preparation of a representative sample analysis of the sample evaluation of the results. The interface between the measuring apparatus and the process has the potential of high complexity, and consequently, high costs [Leschonsld, Paiticle Cha racterization, 1, 1 (July 1984)]. 

The mean residence time T (defined as H JF) is the most important parameter, since it determines the time over which particles are exposed to grinding. Measurements on several industrial mills (Weller, Automation in Mining Mineral and Metal Processing, 3d IFAC Symposium, 303-309, 1980) (measured on the water, not the ore) showed that the maximum mill filhng was about 40 percent, and the maximum flow velocity through the mill is 40 m/h. 

Robotics The introduction of robotics has given a new dimension to packaging in that it is now possible to do repetitive tasks with speed and accuracy at notably lower cost than if done by people. The manufacture of robots is well established with corporations of substantial resources providing a quality product with continuity of service, supply, and software support. There is also a specialty industry which is available to supply both accessory hardware and software which are custom designed to handle specific user situations. Economic analysis needs to be done before making the decision as to whether to automate using robots, fixed automation, or the labor of people aided by work aids. 

Bioprocess Control An industrial fermenter is a fairly sophisticated device with control of temperature, aeration rate, and perhaps pH, concentration of dissolved oxygen, or some nutrient concentration. There has been a strong trend to automated data collection and analysis. Analog control is stiU very common, but when a computer is available for on-line data collec tion, it makes sense to use it for control as well. More elaborate measurements are performed with research bioreactors, but each new electrode or assay adds more work, additional costs, and potential headaches. Most of the functional relationships in biotechnology are nonlinear, but this may not hinder control when bioprocess operate over a narrow range of conditions. Furthermore, process control is far advanced beyond the days when the main tools for designing control systems were intended for linear systems. 

The crystallization kinetics defines the open time of the bond. For automated industrial processes, a fast crystallizing backbone, such as hexamethylene adipate, is often highly desirable. Once the bond line cools, crystallization can occur in less than 2 min. Thus, minimal time is needed to hold or clamp the substrates until fixturing strength is achieved. For specialty or non-automated processes, the PUD backbone might be based on a polyester polyol with slow crystallization kinetics. This gives the adhesive end user additional open time, after the adhesive has been activated, in which to make the bond. The crystallization kinetics for various waterborne dispersions were determined by Dormish and Witowski by following the Shore hardness. Open times of up to 40 min were measured [60]. 

Benson and Ponton (1993) and Ponton (1996) have speculated on the ultimate results of continuing efforts for process minimization. They envision a twenty-first century chemical industry totally revolutionized by technological innovation, automation, and miniaturization. Small, distributed manufacturing facilities would produce materials on demand, at the location where they are needed. Raw materials would be nonhazardous, and the manufacturing processes would be waste free and inherently safe. While their vision of future technology is speculative, we are beginning to see progress in this direction. 

Today occupants, building owners, and other end users of ventilation systems are more interested in the level of air quality and thermal climate than in the techniques by which that level is achieved. This is supported by the fact that industrial ventilation system.s in modern premises are more complicated and tightly integrated with the process and building automation. It is therefore difficult for end users or nonprofessionals to evaluate whether a ventilation system is functioning correctly. 

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