Business machines

The sandwich-type stmcture of polyurethanes with a smooth integral skin produced by the reaction injection molding process provides a high degree of stiffness as weU as exceUent thermal and acoustical properties necessary for its use in housing and load-bearing stmctural components for the automotive, business machine, electrical, furniture, and materials-handling industry. 

Electrical, electronic, and technical appHcations use polycarbonates for a variety of purposes. The woddwide market is about 156,000 t aimuaHy. Because of exceHent electrical properties (dielectric strength, volume resistivity), and resistance to heat and humidity, polycarbonate is used for electrical connectors (qv), telephone network devices, oudet boxes, etc. Polycarbonate had been popular for use in computer and business machine housings, but the use of neat resin has been largely supplanted by blends of polycarbonate with ABS. OveraH, however, the total use of polycarbonate continues to increase. 

PPO-HIPS better processibihty and toughness than PPO, better HDT than PS appliance components, business machine housings 321,322... 

PC-ABS better toughness and HDT than ABS, better processibihty and lower cost than PC apphance and business machine housings, automotive components 313,333... 

Electrical Properties. Polysulfones offer excellent electrical insulative capabiUties and other electrical properties as can be seen from the data in Table 7. The resins exhibit low dielectric constants and dissipation factors even in the GH2 (microwave) frequency range. This performance is retained over a wide temperature range and has permitted appHcations such as printed wiring board substrates, electronic connectors, lighting sockets, business machine components, and automotive fuse housings, to name a few. The desirable electrical properties along with the inherent flame retardancy of polysulfones make these polymers prime candidates in many high temperature electrical and electronic appHcations. 

Polysulfones also offer desirable properties for cookware appHcations, eg, microwave transparency and environmental resistance to most common detergents. Resistance to various sterilizing media (eg, steam, disinfectants, and gamma radiation) makes polysulfones the resin family of choice for many medical devices. Uses in the electrical and electronic industry include printed circuit boards, circuit breaker components, connectors, sockets, and business machine parts, to mention a few. The good clarity of PSF makes it attractive for food service and food processing uses. Examples of appHcations in this area include coffee decanters and automated dairy processing components. 

The oxidative coupling of 2,6-dimethylphenol to yield poly(phenylene oxide) represents 90—95% of the consumption of 2,6-dimethylphenol (68). The oxidation with air is catalyzed by a copper—amine complex. The poly(phenylene oxide) derived from 2,6-dimethylphenol is blended with other polymers, primarily high impact polystyrene, and the resulting alloy is widely used in housings for business machines, electronic equipment and in the manufacture of automobiles (see Polyethers, aromatic). A minor use of 2,6-dimethylphenol involves its oxidative coupling to... 

Under mechanical and environmental stresses, composites are dimensionally stable. They maintain their shape and functionaHty, a critical requirement in such appHcations as dish antennas, constmction girders, and in appHance and business machines. Color and surface texture can often be molded into an FRP product for long lasting, low maintenance permanent surface appearance. Boats are a good example. The surface color is molded in and requires minimum maintenance, an advantage in saltwater environments. 

Acrylonitrile—Butadiene—Styrene Copolymer (ABS). Uses for ABS are in sewer pipes, vehicle parts, appHance parts, business machine casings, sports goods, luggage, and toys. 

The alloys can be processed into parts requiring hydrolytic and autoclave stabiHty, such as desalinization filter frames and medical devices. Foamed products are used in cabinets for business machines, computers, and copiers. Automotive seat backs are made by blow mol ding and replacements for metal parts by injection mol ding. 

Medical uses for Udel resin include surgical trays, nebulizers, flow controllers for blood, and respiration regulators. Transportation applications center around automotive fuse housings, electrical connectors, and switches. Electrical and electronic end uses include coil bobbins, housings, connectors, bushings, capacitor film, and business machine parts. EinaHy, water, heater dip tubes, milking machine parts, pollution control equipment, and some filtration membranes are made. 

Currently, over 110,000 t/yr of engineering resin blends are consumed worldwide, primarily in the transportation, business-machine, hardware, electrical, and appHance industries. Annual growth is projected to be ca 17%/yr. New blends based on PC, terephthalate, and nylon resins are experiencing the greatest expansion (122). These projections could be surpassed if large-volume metal appHcations such as automotive panels are replaced by engineering resin blends which are currently being field-tested. 

There is persisting interest in nylon-RIM materials as alternatives to polyurethane-RIM. Advantages of the nylon materials are the better shelf life and lower viscosity of the reaction components, ability to mould thick-walled articles, absence of a need for mould lubrication and the ability to avoid using isocyanates with their associated hazards. The main disadvantages of nylon-RIM are the need to have heated storage tanks and elevated temperature reactions, difficulties in catalyst handling and the high water absorption of the product. Possible markets include exterior car body components and appliance and business machine components. 

Glass-reinforced grades have widely replaced metals in pumps and other functional parts in washing equipment and central heating systems. In the manufacture of business machine and computer housings structural foam materials have found some use. Mouldings weighing as much as 50 kg have been reported. 

F-G F Thermoforming, injection, blow, rotational and extrusion molds Business machine and camera housings, blowers, bearings, gears, pump impellers... 

Ger. Patent 2104557, 1971 Gipstein, E. Hewett. W.A. (International Business Machines Corp.) Chem. Abstr. 1971, 75, 152339. 

FIGURE 4.11 Cross-section of the IBM Multilayer Ceramic interconnection package. Various layers in this interconnection device are shown. Copyright 1982 by International Business Machines Corporation. Reprinted with permission. 

MITI is currently undergoing research to develop technology for the recycling of non-flammable plastics such as those used in business machines and computers. Their National Institute for Resources and Environment plans to decompose, without the production of harmful substances, non-flammable polymers by means of liquid phase hydrocracking, and to recover from them light oils such as benzene, toluene and xylene. The key to the technology, it is claimed, lies in the development of a catalyst which will be able to combine hazardous substances such as bromine and chlorine contained in the waste plastics. 

IBM Program Product MVS/Extended Architecture Operations International Business Machines, 1984. 

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