Vinyl physical properties

Vinyl Ethers. The principal commercial vinyl ethers are methyl vinyl ether (methoxyethene, C H O) [107-25-5], ethyl vinyl ether (ethoxyethene, C HgO) [104-92-2], and butyl vinyl ether (1-ethenyloxybutane, C H 20) [111-34-2]. (See Table 8 for physical properties.) Others such as the isopropyl, isobutyl, hydroxybutyl, decyl, hexadecyl, and octadecyl ethers, as well as the divinyl ethers of butanediol and of triethylene glycol, have been offered as development chemicals (see Ethers). 

Emulsion Adhesives. The most widely used emulsion-based adhesive is that based upon poly(vinyl acetate)—poly(vinyl alcohol) copolymers formed by free-radical polymerization in an emulsion system. Poly(vinyl alcohol) is typically formed by hydrolysis of the poly(vinyl acetate). The properties of the emulsion are derived from the polymer employed in the polymerization as weU as from the system used to emulsify the polymer in water. The emulsion is stabilized by a combination of a surfactant plus a coUoid protection system. The protective coUoids are similar to those used paint (qv) to stabilize latex. For poly(vinyl acetate), the protective coUoids are isolated from natural gums and ceUulosic resins (carboxymethylceUulose or hydroxyethjdceUulose). The hydroHzed polymer may also be used. The physical properties of the poly(vinyl acetate) polymer can be modified by changing the co-monomer used in the polymerization. Any material which is free-radically active and participates in an emulsion polymerization can be employed. Plasticizers (qv), tackifiers, viscosity modifiers, solvents (added to coalesce the emulsion particles), fillers, humectants, and other materials are often added to the adhesive to meet specifications for the intended appHcation. Because the presence of foam in the bond line could decrease performance of the adhesion joint, agents that control the amount of air entrapped in an adhesive bond must be added. Biocides are also necessary many of the materials that are used to stabilize poly(vinyl acetate) emulsions are natural products. Poly(vinyl acetate) adhesives known as "white glue" or "carpenter s glue" are available under a number of different trade names. AppHcations are found mosdy in the area of adhesion to paper and wood (see Vinyl polymers). 

The film tube is collapsed within a V-shaped frame of rollers and is nipped at the end of the frame to trap the air within the bubble. The nip roUs also draw the film away from the die. The draw rate is controlled to balance the physical properties with the transverse properties achieved by the blow draw ratio. The tube may be wound as such or may be sHt and wound as a single-film layer onto one or more roUs. The tube may also be direcdy processed into bags. The blown film method is used principally to produce polyethylene film. It has occasionally been used for polypropylene, poly(ethylene terephthalate), vinyls, nylon, and other polymers. 

Vlayl fluoride [75-02-5] (VF) (fluoroethene) is a colorless gas at ambient conditions. It was first prepared by reaction of l,l-difluoro-2-bromoethane [359-07-9] with ziac (1). Most approaches to vinyl fluoride synthesis have employed reactions of acetylene [74-86-2] with hydrogen fluoride (HF) either directly (2—5) or utilizing catalysts (3,6—10). Other routes have iavolved ethylene [74-85-1] and HF (11), pyrolysis of 1,1-difluoroethane [624-72-6] (12,13) and fluorochloroethanes (14—18), reaction of 1,1-difluoroethane with acetylene (19,20), and halogen exchange of vinyl chloride [75-01-4] with HF (21—23). Physical properties of vinyl fluoride are given ia Table 1. 

Tetraethylene glycol may be used direcdy as a plasticizer or modified by esterification with fatty acids to produce plasticizers (qv). Tetraethylene glycol is used directly to plasticize separation membranes, such as siHcone mbber, poly(vinyl acetate), and ceUulose triacetate. Ceramic materials utilize tetraethylene glycol as plasticizing agents in resistant refractory plastics and molded ceramics. It is also employed to improve the physical properties of cyanoacrylate and polyacrylonitrile adhesives, and is chemically modified to form polyisocyanate, polymethacrylate, and to contain siHcone compounds used for adhesives. 

Uses. Phthabc anhydride is used mainly in plasticizers, unsaturated polyesters, and alkyd resins (qv). PhthaUc plasticizers consume 54% of the phthahc anhydride in the United States (33). The plasticizers (qv) are used mainly with poly(vinyl chloride) to produce flexible sheet such as wallpaper and upholstery fabric from normally rigid polymers. The plasticizers are of two types diesters of the same monohydric alcohol such as dibutyl phthalate, or mixed esters of two monohydric alcohols. The largest-volume plasticizer is di(2-ethylhexyl) phthalate [117-81-7] which is known commercially as dioctyl phthalate (DOP) and is the base to which other plasticizers are compared. The important phthahc acid esters and thek physical properties are Hsted in Table 12. The demand for phthahc acid in plasticizers is naturally tied to the growth of the flexible poly(vinyl chloride) market which is large and has been growing steadily. 

PVC. Poly(vinyl chloride) (PVC), a very versatile polymer, is manufactured by the polymerisation of vinyl chloride monomer, a gaseous substance obtained from the reaction of ethylene with oxygen and hydrochloric acid. In its most basic form, the resin is a relatively hard material that requites the addition of other compounds, commonly plasticisers and stabilisers as well as certain other ingredients, to produce the desired physical properties for roofing use. The membranes come in both reinforced and nonreinforced constmctions, but since the 1980s the direction has been toward offering only reinforced membranes. The membrane thickness typically mns from 0.8—1.5 mm and widths typically in the range of 1.5—4.6 m. 

The physical properties of vinyl chloride are Hsted in Table 1 (12). Vinyl chloride and water [7732-18-5] are nearly immiscible. The equiUbrium concentration of vinyl chloride at 1 atm partial pressure in water is 0.276 wt % at 25°C, whereas the solubiUty of water in vinyl chloride is 0.0983 wt % at 25°C and saturated pressure (13). Vinyl chloride is soluble in hydrocarbons, oil, alcohol, chlorinated solvents, and most common organic Hquids. 

Vinyl acetate is a colorless, flammable Hquid having an initially pleasant odor which quickly becomes sharp and irritating. Table 1 Hsts the physical properties of the monomer. Information on properties, safety, and handling of vinyl acetate has been pubUshed (5—9). The vapor pressure, heat of vaporization, vapor heat capacity, Hquid heat capacity, Hquid density, vapor viscosity, Hquid viscosity, surface tension, vapor thermal conductivity, and Hquid thermal conductivity profile over temperature ranges have also been pubHshed (10). Table 2 (11) Hsts the solubiHty information for vinyl acetate. Unlike monomers such as styrene, vinyl acetate has a significant level of solubiHty in water which contributes to unique polymerization behavior. Vinyl acetate forms azeotropic mixtures (Table 3) (12). 

The excellent chemical resistance and physical properties of PVA resins have resulted in broad industrial use. The polymer is an excellent adhesive and possesses solvent-, oil-, and grease-resistant properties matched by few other polymers. Poly(vinyl alcohol) films exhibit high tensile strength, abrasion resistance, and oxygen barrier properties which, under dry conditions, are superior to those of any other known polymer. The polymer s low surface tension provides for excellent emulsification and protective coUoid properties. 

Table 1. Physical Properties of Poly(Vinyl Alcohol)...

Monomer Properties. Some physical properties of the lower homologues of vinyl ether are presented in Table 1. 

Only A/-vinyl-2-pyrrohdinone (VP) [88-12-0] is of significant commercial importance and hence is the principal focus of this article. Vinylcaprolactam is available (BASF) and is growing in importance, and vinyl formamide is available as a developmental monomer (Air Products). Some physical properties are given in Table 1. 

Glycidyl and Vinyl Esters. Glycidyl neodecanoate [26761-45-5] sold commercially as GLYDEXXN-10 (Exxon) or as CarduraElO (Shell), is prepared by the reaction of neodecanoic acid and epichl orohydrin under alkaline conditions, followed by purification. Physical properties of the commercially available material are given in Table 3. The material is a mobile Hquid monomer with a mild odor and is used primarily in coatings. Eor example, it is used as an intermediate for the production of a range of alkyd resins (qv) and acryHcs, and as a reactive diluent for epoxy resins (qv). 

Vinyl neodecanoate [26544-09-2] is prepared by the reaction of neodecanoic acid and acetjiene in the presence of a catalyst such as zinc neodecanoate. Physical properties of the commercially available material, VeoVa 10 from Shell, are given in Table 4. The material is a mobile Hquid with a typical mild ester odor used in a number of areas, primarily in coatings, but also in constmction, adhesives, cosmetics, and a number of misceUaneous areas. Copolymerization of vinyl neodecanoate with vinyl acetate gives coating materials with exceUent performance on alkaline substrates and in exterior weathering conditions. 

The Ekestone group also polymerized 1,3-butadiene to give an extremely high mol wt polybutadiene of 70% cis-1 4 stmcture. In thek research, they purposefully avoided the preparation of vinyl stmctures in both polyisoprene and polybutadiene since it was beheved that vinyl groups adversely affected tke performance. Since natural mbber was 99.9% cis-1 4 stmcture and had superior properties, they beheved that a 1,4 stmcture was necessary for acceptable physical properties. The addition of polar compounds to the hthium-catalyzed polymerization of butadiene changes the microstmcture from the 90% tij -l,4 stmcture to a mixed cis-1 4 and trans-1 4 microstmcture. 

Silicon—Ca.rbon Thermoset. The Sycar resins of Hercules are sihcon—carbon thermosets cured through the hydrosilation of sihcon hydride and sihcon vinyl groups with a trace amount of platinum catalyst. The material is a fast-cure system (<15 min at 180°C) and shows low moisture absorption that outperforms conventional thermosets such as polyimides and epoxies. Furthermore, the Sycar material provides excellent mechanical and physical properties used in printed wiring board (PWB) laminates and encapsulants such as flow coatable or glob-top coating of chip-on-board type apphcations. 

In order to improve the physical properties of HDPE and LDPE, copolymers of ethylene and small amounts of other monomers such as higher olefins, ethyl acrylate, maleic anhydride, vinyl acetate, or acryUc acid are added to the polyethylene. Eor example, linear low density polyethylene (LLDPE), although linear, has a significant number of branches introduced by using comonomers such as 1-butene or 1-octene. The linearity provides strength, whereas branching provides toughness. 

Other commercially relevant monomers have also been modeled in this study, including acrylates, styrene, and vinyl chloride.55 Symmetrical a,dienes substituted with the appropriate pendant functional group are polymerized via ADMET and utilized to model ethylene-styrene, ethylene-vinyl chloride, and ethylene-methyl acrylate copolymers. Since these models have perfect microstructure repeat units, they are a useful tool to study the effects of the functionality on the physical properties of these industrially important materials. The polymers produced have molecular weights in the range of 20,000-60,000, well within the range necessary to possess similar properties to commercial high-molecular-weight material. 

The physical properties of radiation and peroxide cured polysiloxanes have been compared by several investigators [402]. Vinyl-substituted (0.14 mol%) radiation-cured polysiloxane is found to have better strength properties than the chemically cured analogue. The phenyl substitution (7.5 mol%) has only marginal effect. The physical properties of radiation and thermally cured sUica-filled polyvinylethyldimethylsiloxane compounds are found to be similar. 

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