Process hazard analysis risk assessment

PSM (Process Safety Management). See also Process hazard analysis Risk assessment RMP fRisk Management Plank... 

The software safety assurance process starts with the Hazards Analysis Risk Assessment (HARA). This step aims to determine safety-relevant systems functions, the safety requirements of these functions (maximum tolerable failure probabilities) as well as the potential demands for additional safety functions. The different safety standards generally agree on common HARA techniques [6]. 

This is the formal process for obtaining a risk acceptance signature from the Risk Acceptance Authority (RAA) for a hazard. The process involves analysis, risk assessment, risk mitigation, coordination, and documentation. The RAP... 

Process Hazards Analysis. Analysis of processes for unrecogni2ed or inadequately controUed ha2ards (see Hazard analysis and risk assessment) is required by OSHA (36). The principal methods of analysis, in an approximate ascending order of intensity, are what-if checklist failure modes and effects ha2ard and operabiHty (HAZOP) and fault-tree analysis. Other complementary methods include human error prediction and cost/benefit analysis. The HAZOP method is the most popular as of 1995 because it can be used to identify ha2ards, pinpoint their causes and consequences, and disclose the need for protective systems. Fault-tree analysis is the method to be used if a quantitative evaluation of operational safety is needed to justify the implementation of process improvements. 

In 1993, the Center for Chemical Process Safety (CCPS) published Guidelines for Safe Automation of Chemical Processes (referred to henceforth as Safe Automation). Safe Automation provides guidelines for the application of automation systems used to control and shut down chemical and petrochemical processes. The popularity of one of the hazard and risk analysis methods presented in Safe Automation led to the publication of the 2001 Concept Series book from CCPS, Layer of Protection Analysis A Simplified Risk Assessment Approach. This method builds upon traditional process hazards analysis techniques. It uses a semiquantitative approach to define the required performance for each identified protective system. 

Assess Chemical Reactivity Risks Process Risk Management Process Hazard Analysis Evaluation of Major Hazards... 

Procedural controls, process controls, 98-99 Process controls, 96-100 active controls, 98 inherently safer approach, 97 mitigation techniques, 99 passive controls, 97-98 procedural controls, 98-99 safe operating limits, 99-100 Process definition, documentation, 102-104 Process design, documentation, 105 Process hazard analysis (PHA) risk assessment, 92-93 screening methods, 63 Process risk management decisions, documentation, 105-106... 

Figure 5-1 shows how the FHA is integrated into an overall risk assessment. A process hazard analysis is required to identify likely fire scenarios that are carried forward to the FHA. An FHA provides the tools to characterize the hazards and evaluate consequences. The results are incorporated into an overall risk assessment. See Chapter 6 for more information on fire risk assessment. 

Process Hazard Analysis— An organized effort to identify and evaluate hazards associated with chemical processes and operations to enable their control. This review normally involves the use of qualitative techniques to identify and assess the significance of hazards. Conclusions and appropriate recommendations are developed. Occasionally, quantitative methods are used to help prioritize risk reduction measures. 

Identifying the potential hazards (PHA, process hazard analysis, or HAZOP, hazard and operability analysis) during operation must be done from a wide-angle approach dangerous situations can occur due to many root-cause situations other than those specified by, for instance, ASME or PED. Based on the results of the risk assessment, the pressure equipment can be correctly designed and the most effective safety system selected. 

The hazard analysis of any industrial process impacts on risk assessment. Risk assessment involves the estimation of the frequency and consequences of a range of hazard scenarios and of individual and societal risk. The risk assessment process is shown in Figure 3.1. The risk criterion used in hazard analysis is the fatal accident rate (FAR). The FAR is defined as the number of fatalities per 108h exposure. The actual FAR in the U.K. was 3.5 in the chemical industry in 1975. No doubt the ideal FAR value should be zero, which is difficult to achieve in practice. 

Burk, A., Principal Safety Consultant. Du Pont, Newark. DE, presentation on Process Hazards Analysis and Quantitative Risk Assessment (July 20, 1989). 

Replacing a subject matter expert (SME)/core competency [e.g., relief sizing, risk assessment, mechanical integrity, incident investigation, process hazard analysis (PHA), or hazard identification... 

Assess Hazards and Risks Process hazard analysis or risk assessment Risk assessment... 

Brainstorming, questionnaires, business process studies, industry benchmarking, scenario analysis, risk assessment workshops, incident investigation, auditing, and inspection, HAZOP (HAZard OPerability Studies)... 

In the previous chapter, it was established that in industry, plant hazards can cause harm to property (plant—machinery, asset), people, or the environment. So, it is important to develop some means of analyzing these and come up with a solution. Unfortunately, it is not as straightforward as it sounds. There are plenty of plant hazard analysis (PHA) techniques and each of them has certain strengths and weaknesses. Also each specific plant and associated hazard has specific requirements to be matched so that hazard analysis will be effective. In this chapter, various hazards (in generic terms) will be examined to judge their importance, conditions, quality, etc. so that out of so many techniques available for PHA it is possible to select which one is better (not the best because that needs to be done by experts specifically for the concerned plant) suited for the type of plant. So, discussion will be more toward evaluation of PHA techniques. Some PHA is more suited for process safety management (PSM) and is sometimes more applicable for internal fault effects [e.g., hazard and operability study (HAZOP)]. In contrast, hazard identification (HAZID) is applicable for other plants, especially for the identification of external effects and maj or incidents. HAZID is also covered in this chapter. As a continuation of the same discussion, it will be better to look at various aspects of risk analysis with preliminary ideas already developed in the previous chapter. In risk analysis risk assessment, control measures for safety management systems (SMSs) will be discussed to complete the topic. 

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