Resin polymerizations, nitrile

Exclusion Chromatography Analysis of Latex Solutions for Monitoring Nitrile Resin Polymerizations... 

Nitrile Barrier Resins Polymerization in Air Emulsion Polymerization Powders... 

Hazardous Decomp. Prods. CO, CO2, acrid fumes NFPA Health 2, Flammability 3, Reactivity 2 Uses Monomer for synthesis of nitrile rubber, PVAc emulsions, PVOH, EVA copolymers, vinyl chloride-vinyl acetate copolymers, PVBI, and vinyl acetate-acrylonitrile copolymers in polymerized form for plastic masses, films, lacquers, latex paints, adhesives, textile finishing, safety glass interlayers textile hand modifier binder for paper coatings esterification for food starch modified film-former in cosmetics food pkg. adhesives resinous/polymeric food-contact coatings for polyolefin films food-contact paper/paperboard, ionomeric resins, copolymers, laminates, resin-bonded filters, textiles... 

NR, styrene-butadiene mbber (SBR), polybutadiene rubber, nitrile mbber, acrylic copolymer, ethylene-vinyl acetate (EVA) copolymer, and A-B-A type block copolymer with conjugated dienes have been used to prepare pressure-sensitive adhesives by EB radiation [116-126]. It is not necessary to heat up the sample to join the elastomeric joints. This has only been possible due to cross-linking procedure by EB irradiation [127]. Polyfunctional acrylates, tackifier resin, and other additives have also been used to improve adhesive properties. Sasaki et al. [128] have studied the EB radiation-curable pressure-sensitive adhesives from dimer acid-based polyester urethane diacrylate with various methacrylate monomers. Acrylamide has been polymerized in the intercalation space of montmorillonite using an EB. The polymerization condition has been studied using a statistical method. The product shows a good water adsorption and retention capacity [129]. 

Residual acrylonitrile monomer may also occur in commercially-made polymeric materials used in rugs and other products. Estimated levels include acrylic and modacrylic fibers (less than 1 mg acrylonitrile/kg polymeric material), acrylonitrile-based resins (15 to 50 mg/kg), and nitrile rubber and latex (0 to 750 mg/kg) (IARC 1979 Miller and Villaume 1978). It is possible that acrylonitrile may evaporate into air or leach into water from these products, but no data on this topic were located. 

Pure polyvinyl chloride alone It a rigid plastic of high volume resistivity. Addition of monomeric liquid plasticizer makes It flexible but lowers volume resistivity seriously. This loss of volume resistivity was not prevented by pre-purification of commercial resin and plasticizer, though It could be worsened by addition of Ionic soluble Impurities. Volume resistivity was surprisingly Increased by heat aging. It was not improved by use of polymeric liquid plasticizers, nor even, surprisingly, by use of nitrile rubber as plasticizer. Flexlblllzatlon without serious loss of volume resistivity was best achieved by internal plasticization by copolymerization with 2-ethylhexyl acrylate. Further studies are needed to explain these observations and to optimize the use of Internal plasticization In this way. 

The mechanical degradation and production of macroradicals can also be performed by mastication of polymers brought into a rubbery state by admixture with monomer several monomer-polymer systems were examined (10, 11). This technique was for instance studied for the cold mastication of natural rubber or butadiene copolymers in the presence of a vinyl monomer (13, 31, 52). The polymerization of methyl methacrylate or styrene during the mastication of natural rubber has yielded copolymers which remain soluble up to complete polymerization vinyl acetate, which could not produce graft copolymers by the chain transfer technique, failed also in this mastication procedure. Block and graft copolymers were also prepared by cross-addition of the macroradicals generated by the cold milling and mastication of mixtures of various elastomers and polymers, such as natural rubber/polymethyl methacrylate (74), natural rubber/butadiene-styrene rubbers (76) and even phenol-formaldehyde resin/nitrile rubber (125). 

MC MDI MEKP MF MMA MPEG MPF NBR NDI NR OPET OPP OSA PA PAEK PAI PAN PB PBAN PBI PBN PBS PBT PC PCD PCT PCTFE PE PEC PEG PEI PEK PEN PES PET PF PFA PI PIBI PMDI PMMA PMP PO PP PPA PPC PPO PPS PPSU Methyl cellulose Methylene diphenylene diisocyanate Methyl ethyl ketone peroxide Melamine formaldehyde Methyl methacrylate Polyethylene glycol monomethyl ether Melamine-phenol-formaldehyde Nitrile butyl rubber Naphthalene diisocyanate Natural rubber Oriented polyethylene terephthalate Oriented polypropylene Olefin-modified styrene-acrylonitrile Polyamide Poly(aryl ether-ketone) Poly(amide-imide) Polyacrylonitrile Polybutylene Poly(butadiene-acrylonitrile) Polybenzimidazole Polybutylene naphthalate Poly(butadiene-styrene) Poly(butylene terephthalate) Polycarbonate Polycarbodiimide Poly(cyclohexylene-dimethylene terephthalate) Polychlorotrifluoroethylene Polyethylene Chlorinated polyethylene Poly(ethylene glycol) Poly(ether-imide) Poly(ether-ketone) Polyethylene naphthalate Polyether sulfone Polyethylene terephthalate Phenol-formaldehyde copolymer Perfluoroalkoxy resin Polyimide Poly(isobutylene), Butyl rubber Polymeric methylene diphenylene diisocyanate Poly(methyl methacrylate) Poly(methylpentene) Polyolefins Polypropylene Polyphthalamide Chlorinated polypropylene Poly(phenylene oxide) Poly(phenylene sulfide) Poly(phenylene sulfone)... 

The initial drive for acrylonitrile (AN) production (6.2 Mt/a in 2004 worldwide) was the discovery, in the late 1930s, of the synthetic rubber Buna N. Today nitrile rubbers represent only a minor outlet for AN which is utilized primarily for polymerization to give textile fibres (50%) and ABS resins (24%), and for dimerization to adiponitrile (10%). Early industrial processes depended on the addition of hydrogen cyanide to acetylene or to ethylene oxide, followed by the dehydration of intermediate ethylene cyanohydrin. Both processes are obsolete and are now supplanted by the ammoxidation of propylene (Equation 34) introduced in 1960 by Standard Oil of Indiana (Sohio). The reason for the success stems from the effectiveness of the catalyst and because propylene,... 

Heat-resistant ABS resins can also be produced by polymerizing styrene with modified nitriles, such as fumaronitrile and maleonitrile. Fumaronitrile can be produced from acrylonitrile (Figure 15.7) in a two-step process involving the addition of hydrogen cyanide followed by oxydehydrogenation over metal oxide catalysts. The compatibility of styrene-co-acrylonitrile-co-fumaronitrile (SANF) terpolymers and SAN has been studied [75]. High-gloss, heat-resistant... 

Another potentially important development in the free-radical polymerization area is the nitrile barrier resins. These products generally are graft polymers containing a glassy phase comprised of 80% acrylonitrile and 20% styrene or other vinyl monomer grafted onto a rubber substrate. The commercialization of these materials has been interrupted by an adverse ruling by the Food and Drug Administration (FDA) in connection with extraction of traces of acrylonitrile in food-related applications. The amounts involved are very small. A new attitude under development in the FDA may lead to the eventual clearance of these materials. 

Bunaweld. [Morton IntT.] Polymeric resin tackifier for Hypalon, neoprmie, SBR, nitrile rubbers. 

Bunaweld. [Mokm Int L] Polymeric resin tackifia for Hypalon, neqptene, SBR, nitrile rubbers. 

Relevant systems are mbber-toughened epoxy resins, high-impact acrylic (PMMA particles in mbber matrix, obtained by radical polymerization of 80/20 MMA/EVAc mixture), polyimide/silica hybrid materials (obtained using the sol-gel method), and a very high strength ( 60 MPa) mbbers (obtained by peroxide cure of a hydrogenated nitrile rubber/ zinc dimethacrylate system) [Inoue, 1995]. 

Methyl methacrylate monomer, which is polymerized in large quantities in commercial practice to give the clear resinous compositions sold as Lucite and Plexiglas, is prepared from acetone cyanohydrin by a process involving dehydration and hydrolysis of the nitrile to methacrylamide, followed by aicoholysis of the amide. 

ABS resins are produced primarily by grafting styrene and acrylonitrile onto polybutadiene latex in a batch or continuous polymerization process. They may also be made by blending emulsion latexes of styrene-acrylonitrile (SAN) and nitrile rubber (NBR). 

In the polymer industry, packing material, laminates including multilayer films, pellets or molded products can be analyzed by NIR. Even polymer latex particles with up to 99 % water content may be analyzed. NIR provides information about reaction mechanisms, polymerization, crystallinity, orientation, water content and hydrogen bonding, even during the process of polymer manufacture. For example the disappearance of the double bonds in polyethylene and polypropylene can be monitored. In the NIR spectrum C=C bonds lead to a combination band at about 4740 cm and a first overtone at about 6170 cm NIR spectroscopy is applied to characterize ester-, nitrile-, or amide-based acrylic and methacrylic polymers. Other examples are the identification of polyvinylchloride, polyvinyl alcohol and polyvinyl acetates or the analysis of polymerization in epoxy and phenolic resins. 

Nitrile polymers used for the manufacture of adhesives generally contain 25% or more acrylonitrile, but in the base polymer the acrylonitrile content can vary from 15% to 50%. Increasing the acrylonitrile content improves the oil and plasticizer resistance and increases the polarity of the compound. However, higher levels of acrylonitrile also increase the hardness and modulus of the polymer, reducing the elasticity of the resulting polymer. Nitrile rubber can be produced by a cold (5°C) or hot (25-50°C) process, with most adhesive polymers produced by the hot process which induces more chain branching. Nitriles can be combined with other monomers in solution polymerization which increases functionality and improves compatibility with other reactive resins like acrylics, epoxies, and polyurethanes. 

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