Poly ether ketones

Polyarylether Ketones. The aromatic polyether ketones are tme thermoplastics. Although several are commercially available, two resins in particular, poly ether ether ketone [31694-16-3] (PEEK) from ICI and poly ether ketone ketone (PEKK) from Du Pont, have received most of the attention. PEEK was first synthesized in 1981 (20) and has been well studied it is the subject of numerous papers because of its potential use in high performance aircraft. Tough, semicrystalline PEEK is prepared by the condensation of bis(4-fiuorophenyl) ketone with the potassium salt of bis(4-hydroxyphenyl) ketone in a diaryl sulfone solvent, such as diphenyl sulfone. The choice of solvent is critical other solvents, such as Hquid HE, promote the reaction but lead to premature low molecular-weight crystals, which do not exhibit sufficient toughness (21). 

The AICI3-catalyzed polycondensation of diphenyl ether with a mixture of terephthaloyl chloride and isophthaloyl chloride is a relatively inexpensive route to poly(ether ketone)s. The polymerizations were carried out in chlorinated solvents... 

Scheme 6.17 Synthesis of poly(ether ketone) via poly(ether phenyl ketimine).

New poly(ether ketone)s derived from bis[4-(4-fluorobenzoyl)phenyl]phenyl-phosphine oxide was reported by Fitch et al.106 These polymers are thermally stable and have high i, values (about 200°C). 

Other coupling reactions were also employed to prepare poly(arylene etherjs. Polymerization of bis(aryloxy) monomers was demonstrated to occur in the presence of an Fe(III) chloride catalyst via a cation radical mechanism (Scholl reaction).134 This reaction also involves carbon-carbon bond formation and has been used to prepare soluble poly(ether sulfone)s, poly(ether ketone)s, and aromatic polyethers. 

Dendrimers have structures similar to that of hyperbranched polymer and can be taken as the perfectly branched polymer with monodispersity. However, they need to be prepared by a multistep procedure. Therefore, very little work has been done on dendritic polyfarylcnc ether)s. Morikawa et al. prepared a series of monomers with a various number of phenylene units.164,165 These monomer were used to prepare poly(ether ketone) dendrons with graded structures (Scheme 6.24). 

Poly(ether ketone), synthesis of, 343 Poly(ether ketone) dendrons, synthesis of, 352-353... 

Poly(ether ketone) dendrons [24] have been observed to show an antenna effect toward lanthanide cations, especially for Eu +. Two focal coordination forms were examined, namely carboxylate [25] and 1,3-diketonate [26]. The use... 

An area of work closely related to poly(ether-ketone-carbaborane) that attracted significant interest in the late 1990s, is the synthesis of poly(aryletherketone-carborane)s. Studies were conducted investigating the incorporation of carborane units into the... 

Figure 8 Mass loss of poly(ether-ketone-carbaborane) relative to that of PEEK (dashed).

Poly(ether ketone)s 3, 4, 5, 6, and 7 were soluble in polar aprotic solvents such as DMAc and NMP and in chlorinated solvents such as chloroform. The improved solubility of these fluorinated poly(ether ketone)s can be explained by the presence of both the flexible hexafluoroisopropylidene groups and the bulky 1,4-naphthalene moieties, which inhibit polymer crystallization and facilitate the penetration of solvent molecules between the polymer chains. 

Reaction of 1 with 4-fluorobenzoyl chloride yielded the difluoro-containing monomer 2, which is readily polymerized with a bisphenol using potassium carbonate in /V, /V-dimethy 1 acetamide to yield poly(ether ketone)s. The five poly-(ether ketone)s prepared were soluble in polar aprotic solvents and were cast into flexible, creasable films showing good thermal stability. We have demonstrated that 1 -phenoxy-substituted naphthalene moieties undergo a Friedel-Crafts acyla-... 

Hexafluoroisopropylidene-unit-containing aromatic poly(ether ketone)s were first synthesized from an alkaline metal salt of Bisphenol AF (1) and 4,4 -difluoro-benzophenone.14 Cassidy and co-workers prepared hexafluoroisopropylidene-unit-containing poly(ether ketone)s by condensing 2,2-bis[4-(4-fluorobenzoyl)-phenyl]-l,l,l,3,3,3-hexafluoropropane (9) and 2,2-bis[4-(4-fluorobenzoyl)-phenyljpropane (10) with Bisphenol AF (1) or Bisphenol A (4) (Scheme 7).15 The reactions are nucleophilic aromatic displacements and were conducted in DMAc at 155- 160°C with an excess of anhydrous potassium carbonate. After 3 to 6 h of reaction, high-molecular-weight poly(ketone)s are obtained in high yields. 

A powerful and efficient method for the preparation of poly(ketone)s is the direct polycondensation of dicarboxylic acids with aromatic compounds or of aromatic carboxylic acids using phosphorus pentoxide/methanesulfonic acid (PPMA)16 or polyphosphoric acid (PPA)17 as the condensing agent and solvent. By applying both of these reagents to the synthesis of hexafluoroisopropylidene-unit-containing aromatic poly(ketone)s, various types of poly(ketone)s such as poly(ether ketone) (11), poly(ketone) (12), poly(sulfide ketone) (13), and poly-... 

The reaction of 15 with diphenyl ether and diphenyl sulfide yields poly(ether ketone) (11) and poly(sulfide ketone) (13) with exclusively para-substituted benzene rings according to Scheme 8. 

Crystallinity of these hexafluoroisopropylidene-unit-containing poly(ketone)s is low except for poly(sulfide ketone) (13). The water contact angle for the fluorine-containing poly(ketone) films is high, being 98° for poly(ether ketone) (11), from 2,2-bis(4-carboxyphenyl)-l,l, l,3,3,3-hexafluoropropane(15) and 96° for poly(sulfide ketone) (13) from 15, whereas it is 78° for poly(ether ketone) from 2,2-bis(4-carboxy-phenyl)propane (16) and 74° for the poly(sulfide ketone) from 16. This result indicates that the substitution of isopropylidene units of poly-(ketone)s with hexafluoroisopropylidene units has a remarkable effect on the surface properties of poly(ketone) films. 

Polyetherimide-polysiloxane multiblock copolymers, 24 716 Polyetherimides (PEI), 10 217—218 Polyether impression materials, 8 332-333 Poly(ether ketones) (PEK), 10 197-199 Polyether polyols, 25 455-456,464,468t, 470 propylene oxide polymerization to, 20 793-794, 812 Poly ethers, 12 663... 

Over the past decade, literally dozens of new AB2-type monomers have been reported leading to an enormously diverse array of hyperbranched structures. Some general types include poly(phenylenes) obtained by Suzuki-coupling [54, 55], poly(phenylacetylenes prepared by Heck-reaction [58], polycarbosilanes, polycarbosiloxanes [59], and polysiloxysilanes by hydrosilylation [60], poly(ether ketones) by nucleophilic aromatic substitution [61] and polyesters [62] or polyethers by polycondensations [63] or by ring opening [64]. 

Phase-transfer techniques are widely used for the preparation of polymers. For example, potassium fluoride is used to produce poly(etherketone)s under phase-transfer conditions (Scheme 10.18). Use of this reagent allows the chloroaro-matics to be used as starting material as opposed to the more expensive flu-oroaromatics that are usually employed [23]. This method is suitable for the synthesis of high molecular weight semicrystalline poly(ether ketone)s, although the presence of excess potassium fluoride in the reaction mixture can lead to degradation reactions. The use of a phase transfer catalyst can allow the use of water-soluble radical initiators, such as potassium peroxomonosulfate used to promote the free-radical polymerization of acrylonitrile [24],... 

Miller et al. [87,88] have described the synthesis of hyperbranched aromatic poly(ether-ketone)s based on monomers containing one phenolic group and two fluorides which were activated towards nucleophilic substitution by neighboring groups. The molecular weight and polydispersity of the formed po-ly(ether-ketone)s could be controlled by reaction conditions such as monomer concentration and temperature. The formed polymers had high solubility in common solvents such as THF. 

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