Synthetic polymer production

Growing discussion about the limited availability of cheap fossil basic materials, and customers paying more and more attention to product life cycles, brings aspects of the biodegradability of polymer products again to the focus of attention. The replacement of synthetic polymer products with biopolymers is attractive but limited because the properties of natural polymers do not always fit the demands of processability and final product performance. PVA with its beneficial rheological... 

The degradative radiation-recycling of PTFE led to a successful pilot-scale plant producing 12 tons/year recycled powder at Sumitomo, Japan [9], For similar polymerdegrading industrial developments several other candidates are very promising. Among other synthetic polymer products, discarded automobile tires represent a major environmental concern, in an amount close to 10 Mtons/a. A promising method is mentioned in the literature [9] in which the vulcanized rubber product is crushed at low temperature, irradiated at a dose rate of 100 kGy, and milled repeatedly, if necessary. The reclaimed de-crosslinked material can be added to an extent 10 - 15% to various new rubber blends. 

In general terms the impact on the chemical industry was similar to that of the First World War. Thus Germany especially was cut off from its raw-material supplies and therefore relied entirely on synthetic materials, e.g. poly(styrene-butadiene) rubber, and gasoline produced from coal. Britain and America were not affected to quite the same extent but demand for polymers like nylon and polyethylene for parachutes and electrical insulation was high. By the end of the war facilities for synthetic polymer production had expanded considerably in all three countries. 

Reactions of the Methyl Groups. These reactions include oxidation, polycondensation, and ammoxidation. PX can be oxidized to both terephthahc acid and dimethyl terephthalate, which ate then condensed with ethylene glycol to form polyesters. Oxidation of OX yields phthaUc anhydride, which is used in the production of esters. These ate used as plasticizers for synthetic polymers. MX is oxidized to isophthaUc acid, which is also converted to esters and eventually used in plasticizers and resins (see Phthalic acids and otherbenzenepolycarboxylic acids). 

The Textile Eiber Product Identification Act (TEPIA) requires that the fiber content of textile articles be labeled (16). The Eederal Trade Commission estabhshed and periodically refines the generic fiber definitions. The current definition for a polyester fiber is "A manufactured fiber ia which the fiber-forming substance is any long-chain synthetic polymer composed of at least 85% by weight of an ester of a substituted aromatic carboxyUc acid, including but not restricted to terephthalate units, and para substituted hydroxyben2oate units."... 

Fibers (see Fibers, survey) used in textile production can have a wide variety of origins plants, ie, ceUulosic fibers (see Fibers, cellulose esters) animals, ie, protein fibers (see Wool) and, in the twentieth century, synthetic polymers. Depending on the part of the plant, the ceUulosic fibers can be classified as seed fibers, eg, cotton (qv), kapok bast fibers, eg, linen from flax, hemp, jute and leaf fibers, eg, agave. Protein fibers include wool and hair fibers from a large variety of mammals, eg, sheep, goats, camels, rabbits, etc, and the cocoon material of insect larvae (sUk). Real sUk is derived from the cocoon of the silkworm, Bombjx mori and for a long time was only produced in China, from which it was traded widely as a highly valuable material. 

Starch is a polysaccharide found in many plant species. Com and potatoes are two common sources of industrial starch. The composition of starch varies somewhat in terms of the amount of branching of the polymer chains (11). Its principal use as a flocculant is in the Bayer process for extracting aluminum from bauxite ore. The digestion of bauxite in sodium hydroxide solution produces a suspension of finely divided iron minerals and siUcates, called red mud, in a highly alkaline Hquor. Starch is used to settle the red mud so that relatively pure alumina can be produced from the clarified Hquor. It has been largely replaced by acryHc acid and acrylamide-based (11,12) polymers, although a number of plants stiH add some starch in addition to synthetic polymers to reduce the level of residual suspended soHds in the Hquor. Starch [9005-25-8] can be modified with various reagents to produce semisynthetic polymers. The principal one of these is cationic starch, which is used as a retention aid in paper production as a component of a dual system (13,14) or a microparticle system (15). 

Eor vacuum filters, both the rate of filtration and the dryness of the cake may be important. The filter cake can be modeled as a porous soHd, and the best flocculants are the ones that can keep the pores open. The large, low density floes produced by high molecular weight polymers often coUapse and cause blinding of the filter. Low molecular weight synthetic polymers and natural products that give small but rigid floes are often found to be the best. 

HoUow fibers can be prepared from almost any spiunable material. The fiber can be spun directly as a membrane or as a substrate which is post-treated to achieve desired membrane characteristics. Analogous fibers have been spun in the textile industry and are employed for the production of high bulk, low density fabrics. The technology employed in the fabrication of synthetic fibers appUes also to the spinning of hoUow-fiber membranes from natural and synthetic polymers. 

Biodegradation studies of starch blends have not been conclusive where a nondegradable synthetic polymer has been the blend component probably biodisiategration would be a better term to describe these polymers. The principal deficiencies of products based on this chemistry, aside from the incomplete biodegradation, are water-sensitivity of manufactured articles, and the balance of this and biodegradation with the starch level ia the product. 

Other typical pyrotechnic fuels include charcoal, sulfur, boron, siUcon, and synthetic polymers such as poly(vinyl alcohol) and poly(vinyl chloride). Extensive use has been made of natural products such as starches and gums, and the use of these materials continues to be substantial in the fireworks industry. MiUtary pyrotechnics have moved away from the use of natural products due to the inherent variabiUty in these materials depending on climatic conditions during the growth of the plants from which the compounds are derived. 

Until the 1960s, reclaimed mbber was an important raw material in molded and extmded mbber products, eg, tires, mbber mats, and hard mbber battery cases. With the advent of vinyl, other plastics, and less expensive oil-extended synthetic polymers, reclaimed mbber sales stabilized and decreased. In 1973, the oil embargo and rising energy costs increased costs of the energy-intensive mbber reclaiming process to the point where they matched virgin polymer costs. Increased radial tire production required crack resistance that could not be provided by reclaimed mbber compounds (46). 

Styrene—butadiene elastomers, emulsion and solution types combined, are reported to be the largest-volume synthetic mbber, with 28.7% of the world consumption of all synthetic mbber in 1994 (38). This percentage has decreased steadily since 1973 when SBR s market share was 57% (39). The decline has been attributed to the switch to radial tires (longer milage) and the growth of other synthetic polymers, such as polyethylene, polypropylene, polyester, and polystyrene. Since 1985, production of SBR has been flat (Table 3). 

This article discusses traditional hull ding and construction products, ie, not made from synthetic polymers (see Building materials, plastic), including wood, asphalt, gypsum, glass products, Pordand cement, and bricks. The article presents information about each basic material, the products made from it, the basic processes by which the products or materials are produced, estimates of the quantity or doUar value of the quantities produced or used in the United States, and some pertinent chemical or physical properties related to the material. More detailed chemical and physical property data can be found in articles devoted to the individual materials (see Asphalt Cement Glass Wood). 

There are two great families of synthetic polymers, those made by addition methods (notably, polyethylene and other polyolefines), in which successive monomers simply become attached to a long chain, and those made by condensation reactions (polyesters, polyamides, etc.) in which a monomer becomes attached to the end of a chain with the generation of a small by-product molecule, such as water. The first sustained programme of research directed specifically to finding new synthetic macromolecules involved mostly condensation reactions and was master-... 

---