Industrial starch

Starch hydrolysates Starch industry Starch-iodine Starch-lipid complex... 

The detergent industry is the largest user of industrial enzymes. The starch industry, the first significant user of enzymes, developed special symps that could not be made by means of conventional chemical hydrolysis. These were the first products made entirely by enzymatic processes. Materials such as textiles and leather can be produced in a more rational way when using enzyme technology. Eoodstuffs and components of animal feed can be produced by enzymatic processes that require less energy, less equipment, or fewer chemicals compared with traditional techniques. 

Hydrocyclones are available in numerous sizes and types ranging from pencil-sized 10-mm diameters of plastic to the 1.2-m (48-in) diameter of rubber-protected mild or stainless steel. Porcelain units 25 to 100 mm (1 to 4 in) in diameter are becoming popular, and in the 150-mm (6-in) size the starch industry has standardized on special molded nylon types. Small units for fine-size separations are usually manifolded in multiple units in parallel with up to 480 ten-mm... 

Lasseran, J.C. 1973. Incidences of drying and storing conditions of com (maize) on its quality for starch industry. Starch/Stdrke 25, 257-262. 

Starch ethers, 4 720 Starch graft copolymers, 4 722 Starch-granule morphology, 26 273 Starch hydrolysates, hydrogenated, 12 39 Starch industry, enzyme use in, 10 252-253... 

It would appear that commercial quantities of sweet potato protein might be readily available as a by-product of the starch industry. The laboratory concentrates were bland, light-colored powders containing 80-88% protein. 

The starch industry has adopted standard conditions for liquefaction. These conditions constitute a short-term jet-cooking treatment of a 35-40% dry solids (DS) starch slurry at 105 C for 5 minutes, known as gelatinization or primary liquefaction, followed by a 90-minute hold at 95 C, known as dextrinization or secondary liquefaction ( ). 

The thermostable CGTase produced by Jhermoanaerobacter sp. ATCC 53,627 is able to liquefy starch at pH 4.5 under standard industrial conditions. It is, therefore, unnecessary to pH adjust the dextrin solution prior to saccharification as is normally done in the industry today. Since there is no need for pH adjustment, significant process advantages are realiz. There is a substantial cost improvement with regard to chemicals, ion-exchange media, charcoal, etc. Also, unwanted by-product formation e.g., maltulose, colored products, base-catalyzed products are reduced. Consequently, these advantages will translate into real savings to the starch industry. 

The bulk of potato tubers is made up of parenchyma cells that have thin, non-lignified, primary cell walls (Reeve et al., 1971 Bush et al, 1999, 2001 Parker et al., 2001). Unless stated to the contrary, potato cell walls refers to parenchyma cell walls. These walls and their component polysaccharides are important for a number of reasons they form part of the total intake of dietary fiber, influence the texture of cooked potato tubers and form much of the waste pulp that is produced in large amounts by the potato starch industry when starch is isolated. The pulp is usually used as cattle feed, but potentially could be processed in a variety of ways to increase its value (Mayer, 1998). For example, the whole cell-wall residues could be used as afood ingredient to alter food texture and to increase its dietary-fiber content, or cell-wall polysaccharides could be extracted and used in a similar way or for various industrial applications (Turquois et al., 1999 Dufresne et al, 2000 Harris and Smith, 2006 Kaack et al., 2006). 

Potato tuber protein complement is of interest to the potato starch industry, because high quantities of proteins can be purified from the potato juice by-product. Thus a number of studies on potato tuber proteins have been performed on cultivars grown for industrial starch production, such as Elkana in The Netherlands and Kuras in Northern Europe. A few studies have been performed on, e g., cvs Desiree and Bintje, which are commonly used for human consumption in Europe. The soluble proteins of potato tuber have been classified broadly into three groups patatins, protease inhibitors, and other proteins (Pots et al., 1999). Patatins and protease inhibitors are well characterized, whereas quite limited information has been available about the other major proteins. 

In countries where a strong environmental regulation for industrial wastewater exists, purification of waste streams from potato factories regarding both the fruit water and the pulp is required. Several attempts have been made to dehydrate the by-products and to utilize them for different purposes. Its high moisture content (80%) requires an expensive drying due to the problem of spoilage, if left untreated. The starch industry tries to sell as much pulp as possible as wet or partially dried cattle feed. However, the need for potato pulp by farmers is limited. Potato pulp is being used as cattle feed as well as a solid-state fermentation media for the production of different biomolecules. Conventional applications of potato pulp are listed in Table 16.2. 

Isosorbide and isomannide are important by-products of the starch industry, arising from dehydration of D-sorbitol and D-mannitol. These commercial starting materials provide an easy and inexpensive access to optically pure functionalized tetrahydrofurans like 04,05-isopropylidene-1-iodo-3,6-anhydro-1-deoxy-D-glucitol and 04,05-isopropylidene-l-iodo-3,6-anhydro-1-deoxy-Q-mannitol. This procedure describes a preparation of the former compound and the epoxide derived therefrom. 

Starch industry -enzymes m [ENZYME APPLICATIONS - INDUSTRIAL] (Vol 9)... 

In the eighteenth century, more economical sources of starch than wheat were being sought. In 1732, the Sieur de Guife recommended to the French government that potatoes be used to manufacture starch. The potato starch industry in Germany dates from 1765 (see Chapter 11). 

Archer Daniels Midland Company and Cargill, Inc. both entered the starch industry through purchase of plants that were originally built by entrepreneurs in Cedar Rapids, Iowa. The Corn Starch Syrup Company was acquired by Cargill in 1967... 

Economic Growth and Organization of the US Corn Starch Industry... 

Knight JW. The Starch Industry. London, UK Pergamon Press 1969. 

Huster H. The Use of Separators and Decanters in the Starch Industries. Oelde, West Germany Westfalia Separator AG undated. 

In the potato starch industry, the starch itself represents >90% of the sales value, while the co-products (fiber, protein and concentrated deproteinized potato juice) represent <10% of the sales value. Nevertheless, protein quality is becoming increasingly important to the economics of the total process. 

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