Phenolic laminates properties

The properties of a phenolic laminate will obviously depend on a great many factors. Of these the following are perhaps the most important ... 

Property Nylon Polypropylene Phenolic (Laminate) Polyester (Laminate)... 

Phenolic Resins. Phenolic resins [9003-354] (qv) are thermosets prepared by the reaction of phenol with formaldehyde, through either the base-catalyzed one-stage or the acid-catalyzed two-stage process. The liquid intermediate may be used as an adhesive and bonding resin for plywood, particle board, fiberboard, insulation, and cores for laminates. The physical properties for typical phenolic laminates made with wood are listed in Table 1. 

The degree of tensile strength improvement is often in the 50 to 100 percent range. The effect of various fillers and loading ratios on the strength properties of epoxy adhesive formulation is indicated in Fig. 9.9. The effect of different fillers loaded at a constant 100 pph is indicated in Table 9.12 for shear strength on phenolic laminate and aluminum substrates. 

Chem. Descrip. Triphenyl phosphate CAS 115-86-6 EINECS/ELINCS 204-112-2 Uses Rame retardant platinizing agent, plastidzer tor collodion cotton plastidzer w/o gelatinizing properties for acetyl cellulose reduces tiamm. ot NC and acetyl cellulose-based plastic compds. and lacquer films flame retardant plasticizer tor photographic film materials, surf, coatings, phenolic laminates, cellulose acetate film/compds., rubber articles made from acrylonitrile-butadiene, polychloroprene rubber Features Not compat. with PVC... 

Amino Rosins. Amino resins are the reaction product of an aldehyde with a compound containing an amino (—NH2) group (see Amino Resins). Both urea and melamine react with formaldehyde, first by addition to form methy-lol compounds, and then by condensation to form cross-linked polymers through methylene bridge and methylene ether formation. The cross-linking reactions are exothermic and produce water and formaldehyde as volatile products in reactions similar to resole phenolics, illustrated in equation 3. Urea-formaldehyde and melamine-formaldehyde account for the bulk of the amino resins. Their characteristics include water solubility and unlimited colorability with dyes and pigments. Applications include decorative high pressure phenolic laminates, adhesives in the laminated wood and furniture industries, and as an additive to textile fabrics to impart wash and wear properties. 

Property AS TM test CeUul ose acetat b e Phenol. c 1C Extmded plank Expanded plank Extmded sheet PVC Polyether Bu g n Lamin ate... 

Phenol—formaldehyde resins are used as mol ding compounds (see Phenolic resins). Their thermal and electrical properties allow use in electrical, automotive, and kitchen parts. Other uses for phenol—formaldehyde resins include phenoHc foam insulation, foundry mold binders, decorative and industrial laminates, and binders for insulating materials. 

The thermal stabiUty of epoxy phenol—novolak resins is useful in adhesives, stmctural and electrical laminates, coatings, castings, and encapsulations for elevated temperature service (Table 3). Filament-wound pipe and storage tanks, liners for pumps and other chemical process equipment, and corrosion-resistant coatings are typical appHcations using the chemically resistant properties of epoxy novolak resins. 

Table 23.3 Average physical properties of phenolic resin-based laminates...

Because of their favourable price, polyesters are preferred to epoxide and furane resins for general purpose laminates and account for at least 95% of the low-pressure laminates produced. The epoxide resins find specialised uses for chemical, electrical and heat-resistant applications and for optimum mechanical properties. The furane resins have a limited use in chemical plant. The use of high-pressure laminates from phenolic, aminoplastic and silicone resins is discussed elsewhere in this book. 

The mechanical properties of the laminates are somewhat poorer than observed with phenolic and melamine laminates. Tensile and flexural strength figures are typically about 20% less than for the corresponding P-F and M-F materials and about 60% of values for epoxy laminates. 

The highest mechanical strengths are usually obtained when the fibre is used in fine fabric form but for many purposes the fibres may be used in mat form, particularly glass fibre. The chemical properties of the laminates are largely determined by the nature of the polymer but capillary attraction along the fibre-resin interface can occur when some of these interfaces are exposed at a laminate surface. In such circumstances the resistance of both reinforcement and matrix must be considered when assessing the suitability of a laminate for use in chemical plant. Glass fibres are most commonly used for chemical plant, in conjunction with phenolic resins, and the latter with furane, epoxide and, sometimes, polyester resins. 

The laminated (RP) fabric, bonded with phenolic plastic incorporating antifriction ingredients and cured under heat and pressure, gives excellent service when properly applied in various applications. This group of bearings has a low coefficient of friction, antiscoring properties, and adequate strength for use in steel mills and other heavy-duty applications and is well established in the industry. 

Phenolic resins Good acid resistance, good electrical properties (except arc resistance), high heat resistance Compression molding, continuous lamination... 

It has been demonstrated that red oak OSL could be used to replace 35% to 40% of the phenol (or phenolic resin solids) in phenol-formaldehyde resins used to laminate maple wood and to bond southern pine flake boards (wafer-board and/or strandboard) without adversely affecting the physical bond properties. While this pulping process and by-product lignin do not commercially exist at this time in the United States, lignins from such processes are projected to cost 40% to 50% less than phenol as a polymer raw material. 

Property Summary Nylons are recommended for general-purpose gears and other mechanical components. Acetals for maximum fatigue life, for highly accurate parts, or exposure to extremely humid conditions. Phenolic-fabric laminates for low-cost, thin stamped gears or parts. Polycarbonates for intermittent, very high impacts (not recommended for applications involving repeated cyclical stress). TFE-filled acetals for heavy-duty applications. 

---