Flame-retardant films

Chem. Descrip. Antimony oxide CAS 1309-64-4 EINECS/ELINCS 215-175-0 Uses Elame retardant for plasties, paper, textiles, and paints flame retardant pigment for PVC used with ehlorinated organies for produeing flame-retardant polyesters, polyethylene eompds. mfg. of flame-retardant films, sheets, textiles, paper, paints Features Must be used with a halogen-eontaining eompd. for flame retardant effeet high tinetorial str. 

Chlorez 700 Chlorez 700-DF Doverguard 700-S Doverguard 700-SS Doverguard 760 Doversperse 3 DoversperseA-1 Lubral 2522 Lubral 2544 Lubral 5005 Lubral 5011 Paroil 57-61 Paroil 5761 flame retardant, film Charmax LS Channax Z20S Isodecyl diphenyl phosphate, Saytex TG-100S Tetrabromobis (2-ethylhexyl) phthalate Uniplex FRP-45 flame retardant, finished film Santicizer 148... 

Tetrabromobisphenol A di-2-hydroxyethyl ether Tetradecabromodiphenoxybenzene Tetrakis (2-chloroethyl) ethylene diphosphate Tris (2,3-dichloropropyl) phosphate flame retardant, EPS Tribromophenyl allyl ether flame retardant, ethyl cellulose Diphenyl octyl phosphate flame retardant, ethylene copolymers Ethylenebis (tetrabromophthalimide) flame retardant, expandable PS Dibromoethyidibromocyclohexane Tetrabromobisphenol A bis (allyl ether) Tetrabromocyclooctane flame retardant, extruded PS Tetrabromocyclooctane flame retardant, fabrics Antimony pentoxide Methylphosphonic acid, (5-ethyl-2-methyl-2-oxido-1,3,2-dioxaphosphorinan-5-yl) methyl methyl ester flame retardant, fibers Antimony pentoxide Tetrabromoethane flame retardant, filament winding Epoxy resin, brominated flame retardant, film Tetrabromobis (2-ethylhexyl) phthalate flame retardant, fire-retardant material Chlorinated paraffins (C12, 60% chlorine) Chlorinated paraffins (C23, 43% chlorine) flame retardant, flexible PU foam bedding Tetrakis (2-chloroethyl) ethylene diphosphate flame retardant, flexible PU foam furniture Tetrakis (2-chloroethyl) ethylene diphosphate flame retardant, flexible PU foam transportation Tetrakis (2-chloroethyl) ethylene diphosphate flame retardant, flexible PU foams furniture, automobile seating... 

Flame-retardant films These are based on fire-resistant polymers that contain halogenous or phosphorous flame retardants which act in the gas phase. 

Manufacturers Comments Solvent-based, heat activated, flame retardant film. Low heat release, low smoke release. No emission of toxic gases. Meets Airbus ATS1000.001/ABD 0031-Issue 5 ... 

Triphenyl phosphate [115-86-6] C gH O P, is a colorless soHd, mp 48—49°C, usually produced in the form of flakes or shipped in heated vessels as a hquid. An early appHcation was as a flame retardant for cellulose acetate safety film. It is also used in cellulose nitrate, various coatings, triacetate film and sheet, and rigid urethane foam. It has been used as a flame-retardant additive for engineering thermoplastics such as polyphenylene oxide—high impact polystyrene and ABS—polycarbonate blends. 

Alkenylsuccinic anhydrides made from several linear alpha olefins are used in paper sizing, detergents, and other uses. Sulfosuccinic acid esters serve as surface active agents. Alkyd resins (qv) are used as surface coatings. Chlorendric anhydride [115-27-5] is used as a flame resistant component (see Flame retardants). Tetrahydrophthalic acid [88-98-2] and hexahydrophthalic anhydride [85-42-7] have specialty resin appHcations. Gas barrier films made by grafting maleic anhydride to polypropylene [25085-53-4] film are used in food packaging (qv). Poly(maleic anhydride) [24937-72-2] is used as a scale preventer and corrosion inhibitor (see Corrosion and corrosion control). Maleic anhydride forms copolymers with ethylene glycol methyl vinyl ethers which are partially esterified for biomedical and pharmaceutical uses (189) (see Pharmaceuticals). 

A/-substituted, long-chain alkyl monomethylol cycHc ureas have also been used to waterproof cotton through etherification. Other water repellent finishes for cotton are produced by cross-linked siHcone films (56). In addition to the polymeri2ation of the phosphoms-containing polymers on cotton to impart flame retardancy and of siHcone to impart water repeUency, polyduorinated polymers have been successfuUy appHed to cotton to impart oil repeUency. Chemical attachment to the cotton is not necessary for durabUity oU repeUency occurs because of the low surface energy of the duorinated surface (57). 

Fillers. Fillers are not commonly added to CR adhesives. Calcium carbonate or clay can be primarily added to reduce cost in high-solids CR mastics. Maximum bond strength is obtained using fillers with low particle size (lower than 5 [jim) and intermediate oil absorption (30 g/100 g filler). In general, fillers reduce the specific adhesion and cohesion strength of adhesive films. Although polychloroprene is inherently flame retardant, aluminium trihydrate, zinc borate, antimony trioxide or... 

Additives are needed not only to make resins processable and to improve the properties of the moulded product during use. As the scope of plastics has increased, so has the range of additives for better mechanical properties, resistance to heat, light and weathering, flame retardancy, electrical conductivity, etc. The demands of packaging have produced additive systems to aid the efficient production of film, and have developed the general need for additives which are safe for use in packaging and other applications where there is direct contact with food or drink. 

Various additives show considerable extraction resistance, such as impact modifiers (polyacrylates and polyblends PVC/EVA, PVC/ABS, etc.), highpolymeric processing aids (PMMA-based), elastomers as high-MW plasticisers, reactive flame retardants (e.g. tetrabromobisphenol-A, tetrabromophthalic anhydride, tetrabromophthalate diol, dibromostyrene). Direct measurement of additives by UV and IR spectroscopy of moulded films is particularly useful in analysing for additives that are difficult to extract, although in such cases the calibration of standards may present a problem and interferences from other additives are possible. 

Applications The general applications of XRD comprise routine phase identification, quantitative analysis, compositional studies of crystalline solid compounds, texture and residual stress analysis, high-and low-temperature studies, low-angle analysis, films, etc. Single-crystal X-ray diffraction has been used for detailed structural analysis of many pure polymer additives (antioxidants, flame retardants, plasticisers, fillers, pigments and dyes, etc.) and for conformational analysis. A variety of analytical techniques are used to identify and classify different crystal polymorphs, notably XRD, microscopy, DSC, FTIR and NIRS. A comprehensive review of the analytical techniques employed for the analysis of polymorphs has been compiled [324]. The Rietveld method has been used to model a mineral-filled PPS compound [325]. 

In flame retarding nonwovens, the contribution of components may not be additive. Rather, the interaction of binder, flame retardant, and substrate is critical in the performance of the flame retardant nonwoven. Similarly, the flammability of a binder film or the flammability of a flame retardant coated woven cloth often do not predict the flame retardancy of the same binder or flame retardant on a nonwoven substrate of rayon or polyester. Actual data on a nonwovens substrate is the only accurate measure of a system s flame retardancy. For this study, two widely used substrates were selected. The first, lightweight rando rayon, is representative of material used in nurse caps, surgeon s masks, and miscellaneous coverstock. This material is constructed of 1 1/2 denier fiber, weighs 1 1/2 ounces per square yard, and is relatively dense web. Rayon as a material is water absorbent, burns rather than melts, and is readily flammable. This fiber ignites around 400°C(2) and has an oxygen index of about 19.0. Certain binders adhere well to rayon while others do not. Apparently, this lack of affinity for the substrate affects flame retardancy, as will be demonstrated later. 

Phosphorus oxynitride, PON, is a useful starting product, as a phosphorus and nitrogen source, to prepare various nitridooxophos-phates, in particular phosphorus oxynitride glass compositions (211). Moreover, it shows as a material excellent chemical stability with potential applications in several domains. In microelectronics, for example, PON has been used to form by evaporation insulating films for the passivation of III-V InP substrates and the elaboration of MIS (metal-insulator-semiconductor) structures (190, 212-215). PON could have also valuable properties in flame retardancy (176,191,216). 

Polyphosphinoboranes are of interest with respect to their potentially useful physical properties such as flame-retardant behaviour and an ability to function as precursors to BP-based ceramics. In addition, the electron-beam sensitivity of some polyphosphinoboranes has been demonstrated. This allows their use as lithographic resists for patterning applications when coated as thin films on substrates such as silicon (Figure 9.11). ... 

At this point a differentiation should be made between a nonflammable and a fire-retardant film. On the one hand, the coating is designed to be applied on a nonflammable substrate and, in this case, the film itself should be as near nonflammable as possible. On the other hand, a fire-retardant film is designed to retard the spread of flame through a flammable substrate. Most commercial paints are fire-retardant to a degree an unpainted wood or wall board surface will burn much more freely if unpainted than if coated with an ordinary flat wall paint such as TT-P-47. There has been a widespread misconception that the dried paint film is a fire hazard, when actually a wood or cellulosic wallboard surface is considerably more readily combustible uncoated than when coated with the average wali paint. 

Perhaps the most important single property for a fire-retardant film is intumescence, the property of swelling or puffing when exposed to the heat of flame. Such swelling providing a thick cellular insulating layer between the fire and the flammable substrate. 

Structurally modified PVF has been extruded.66 Thin films are manufactured by extrusion of a dispersion of PVF in a latent solvent.67 Such dispersion contains usually pigments, stabilizers, plasticizers, and flame retardants as well as deglossing agents if needed. The solvent is removed by evaporation. The extruded film can be biaxially oriented and the solvent is removed by evaporation only after the orientation is completed. 

Uses 4-Aminophenyl ether is a resin used in the manufacture of a variety of industrial products, (e.g., in insulating varnishes, flame-retardant fibers as wire enamels, coatings, films). It also is used in the manufacture of other industrial fire-resistant products. 

---