Molecular sieve adsorption

The special case involving the removal of a low (2—3 mol %) mole fraction impurity at high (>99 mol%) recovery is called purification separation. Purification separation typically results in one product of very high purity. It may or may not be desirable to recover the impurity in the other product. The separation methods appHcable to purification separation include equiUbrium adsorption, molecular sieve adsorption, chemical absorption, and catalytic conversion. Physical absorption is not included in this Hst as this method typically caimot achieve extremely high purities. Table 8 presents a Hst of the gas—vapor separation methods with their corresponding characteristic properties. The considerations for gas—vapor methods are as follows (26—44). 

Thus, by the mid-1930s the literature described the ion exchange, adsorption, molecular sieving and structural properties of zeolite minerals as well as a number of reported syntheses of zeolites. The early synthetic work remains unsubstantiated because of incomplete characterization and the difficulty of experimental reproducibility. 

Purification deals with the removal of impurities with the goal of achieving very high concentration of the dominant component The initial concentration of impurity in the mixture should be lower than 2000 ppm, while the final concentration of impurity in the product should be less than 100 ppm. Suitable separation methods are equilibrium adsorption, molecular-sieve adsorption, chemical absorption and catalytic conversion. 

They can be classified on the basis of the physico-chemical processes involved, e.g. solvent partition, surface adsorption, molecular sieving and ion-exchange. 

For physical processes, two examples are the elimination of normal paraffins from a mixture by their adsorption on 5 A molecular sieves or by their selective formation of solids with urea (clathrates)... 

Feedstocks are natural gas, refinery fuel gas, LPG and paraffinic naphthas. After elimination of CO2, the last traces of contaminants are converted to methane (methanation) or eliminated by adsorption on molecular sieves (PSA process). 

Gases which are high in FIjS are subject to a de-sulphurisation process in which H2S is converted into elemental sulphur or a metal sulphide. There are a number of processes based on absorption in contactors, adsorption (to a surface) in molecular sieves or chemical reaction (e.g. with zinc oxide). 

Electron Spin Resonance Spectroscopy. Several ESR studies have been reported for adsorption systems [85-90]. ESR signals are strong enough to allow the detection of quite small amounts of unpaired electrons, and the shape of the signal can, in the case of adsorbed transition metal ions, give an indication of the geometry of the adsorption site. Ref. 91 provides a contemporary example of the use of ESR and of electron spin echo modulation (ESEM) to locate the environment of Cu(II) relative to in a microporous aluminophosphate molecular sieve. 

The lower pressure sub-region is characterized by a considerable enhancement of the interaction potential (Chapter 1) and therefore of the enthalpy of adsorption consequently the pore becomes completely full at very low relative pressure (sometimes 0 01 or less), so that the isotherm rises steeply from the origin. This behaviour is observed with molecular sieve zeolites, the enhancement of the adsorption energy and the steepness of the isotherm being dependent on the nature of the adsorbent-adsorbate interaction and the polarizability of the adsorbate. -... 

A vast amount of research has been undertaken on adsorption phenomena and the nature of solid surfaces over the fifteen years since the first edition was published, but for the most part this work has resulted in the refinement of existing theoretical principles and experimental procedures rather than in the formulation of entirely new concepts. In spite of the acknowledged weakness of its theoretical foundations, the Brunauer-Emmett-Teller (BET) method still remains the most widely used procedure for the determination of surface area similarly, methods based on the Kelvin equation are still generally applied for the computation of mesopore size distribution from gas adsorption data. However, the more recent studies, especially those carried out on well defined surfaces, have led to a clearer understanding of the scope and limitations of these methods furthermore, the growing awareness of the importance of molecular sieve carbons and zeolites has generated considerable interest in the properties of microporous solids and the mechanism of micropore filling. 

Adsorption Processes. Adsorption represents the second and newer method for separating and producing high purity PX. In this process, adsorbents such as molecular sieves are used to produce high purity PX by preferentially removing PX from mixed xylene streams. Separation is accomphshed by exploiting the differences in affinity of the adsorbent for PX, relative to the other Cg isomers. The adsorbed PX is subsequendy removed... 

See Adsorption, LIQUID separation Aluminum compounds, aluminum oxide (alumina) Carbon, activated carbon Ion exchange Molecular sieves Silicon... 

Despite the difference ia the nature of the surface, the adsorptive behavior of the molecular sieve carbons resembles that of the small pore zeoHtes. As their name implies, molecular sieve separations are possible on these adsorbents based on the differences ia adsorption rate, which, ia the extreme limit, may iavolve complete exclusion of the larger molecules from the micropores. 

This division is somewhat arbitrary siace it is really the pore size relative to the size of the sorbate molecule rather than the absolute pore size that governs the behavior. Nevertheless, the general concept is useful. In micropores (pores which are only slightly larger than the sorbate molecule) the molecule never escapes from the force field of the pore wall, even when ia the center of the pore. Such pores generally make a dominant contribution to the adsorptive capacity for molecules small enough to penetrate. Transport within these pores can be severely limited by steric effects, leading to molecular sieve behavior. 

Typical pore size distributions for these adsorbents have been given (see Adsorption). Only molecular sieve carbons and crystalline molecular sieves have large pore volumes in pores smaller than 1 nm. Only the crystalline molecular sieves have monodisperse pore diameters because of the regularity of their crystalline stmctures (41). 

Isotherms for H2O and / -hexane adsorption at room temperature and for O2 adsorption at Hquid oxygen temperature on 13X (NaX) zeoHte and on the crystalline Si02 molecular sieve siHcaHte are are shown in Figure 8 (43). SiHcaHte adsorbs water very weaMy. Further modification of siHcaHte by fluoride incorporation provides an extremely hydrophobic adsorbent, shown in Figure 9 (44). These examples illustrate the broad range of properties of crystalline molecular sieves. 

Activated carbons contain chemisorbed oxygen in varying amounts unless special cate is taken to eliminate it. Desired adsorption properties often depend upon the amount and type of chemisorbed oxygen species on the surface. Therefore, the adsorption properties of an activated carbon adsorbent depend on its prior temperature and oxygen-exposure history. In contrast, molecular sieve 2eohtes and other oxide adsorbents are not affected by oxidi2ing or reducing conditions. 

Physical Properties. Physical properties of importance include particle size, density, volume fraction of intraparticle and extraparticle voids when packed into adsorbent beds, strength, attrition resistance, and dustiness. These properties can be varied intentionally to tailor adsorbents to specific apphcations (See Adsorption liquid separation Aluminum compounds, aluminum oxide (alumna) Carbon, activated carbon Ion exchange Molecular sieves and Silicon compounds, synthetic inorganic silicates). 

OtherApphca.tlons. Many appHcations of adsorption involving radioactive compounds simply parallel similar appHcations involving the same compounds in nonradio active forms, eg, radioactive carbon-14, or deuterium- or tritium-containing versions of CO2, H2O, hydrocarbons. For example, molecular sieve 2eohtes are commonly employed for these separations, just as for the corresponding nonradio active uses. 

The discovery (92) that the graphite coating of molecular sieves can dramatically improve their attrition resistance without significantly impairing adsorption performance should allow the extension of moving-bed technology to bulk gas separations (93). 

Many simple systems that could be expected to form ideal Hquid mixtures are reasonably predicted by extending pure-species adsorption equiUbrium data to a multicomponent equation. The potential theory has been extended to binary mixtures of several hydrocarbons on activated carbon by assuming an ideal mixture (99) and to hydrocarbons on activated carbon and carbon molecular sieves, and to O2 and N2 on 5A and lOX zeoHtes (100). Mixture isotherms predicted by lAST agree with experimental data for methane + ethane and for ethylene + CO2 on activated carbon, and for CO + O2 and for propane + propylene on siUca gel (36). A statistical thermodynamic model has been successfully appHed to equiUbrium isotherms of several nonpolar species on 5A zeoHte, to predict multicomponent sorption equiUbria from the Henry constants for the pure components (26). A set of equations that incorporate surface heterogeneity into the lAST model provides a means for predicting multicomponent equiUbria, but the agreement is only good up to 50% surface saturation (9). 

Advances in fundamental knowledge of adsorption equihbrium and mass transfer will enable further optimization of the performance of existing adsorbent types. Continuing discoveries of new molecular sieve materials will also provide adsorbents with new combinations of useflil properties. New adsorbents and adsorption processes will be developed to provide needed improvements in pollution control, energy conservation, and the separation of high value chemicals. New process cycles and new hybrid processes linking adsorption with other unit operations will continue to be developed. 

New Adsorbent Materials. SihcaUte and other hydrophobic molecular sieves, the new family of AlPO molecular sieves, and steadily increasing families of other new molecular sieves (including stmctures with much larger pores than those now commercially available), as well as new carbon molecular sieves and pillared interlayer clays (PILCS), will become more available for commercial appHcations, including adsorption. Adsorbents with enhanced performance, both highly selective physical adsorbents and easily regenerated, weak chemisorbents will be developed, as will new rate-selective adsorbents. 

In contrast to trace impurity removal, the use of adsorption for bulk separation in the liquid phase on a commercial scale is a relatively recent development. The first commercial operation occurred in 1964 with the advent of the UOP Molex process for recovery of high purity / -paraffins (6—8). Since that time, bulk adsorptive separation of liquids has been used to solve a broad range of problems, including individual isomer separations and class separations. The commercial availability of synthetic molecular sieves and ion-exchange resins and the development of novel process concepts have been the two significant factors in the success of these processes. This article is devoted mainly to the theory and operation of these Hquid-phase bulk adsorptive separation processes. 

A surprisiagly large number of important iadustrial-scale separations can be accompHshed with the relatively small number of zeoHtes that are commercially available. The discovery, characterization, and commercial availabiHty of new zeoHtes and molecular sieves are likely to multiply the number of potential solutions to separation problems. A wider variety of pore diameters, pore geometries, and hydrophobicity ia new zeoHtes and molecular sieves as weU as more precise control of composition and crystallinity ia existing zeoHtes will help to broaden the appHcations for adsorptive separations and likely lead to improvements ia separations that are currently ia commercial practice. 

Sohd sorbent materials have the abiUty to adsorb water vapor until an equiUbrium condition is attained. The total weight of water that can be adsorbed in a particular material is a function of the temperature of the material and of the relative humidity of the air (see Adsorption). To regenerate the sorbent, its temperature must be raised or the relative humidity lowered. The sohd sorbents most commonly used are siUca (qv), alumina (see Aluminum compounds), and molecular sieves (qv). 

Benzene, toluene, and a mixed xylene stream are subsequently recovered by extractive distillation using a solvent. Recovery ofA-xylene from a mixed xylene stream requires a further process step of either crystallization and filtration or adsorption on molecular sieves. o-Xylene can be recovered from the raffinate by fractionation. In A" xylene production it is common to isomerize the / -xylene in order to maximize the production of A xylene and o-xylene. Additional benzene is commonly produced by the hydrodealkylation of toluene to benzene to balance supply and demand. Less common is the hydrodealkylation of xylenes to produce benzene and the disproportionation of toluene to produce xylenes and benzene. 

Natural gas Hquids are recovered from natural gas using condensation processes, absorption (qv) processes employing hydrocarbon Hquids similar to gasoline or kerosene as the absorber oil, or soHd-bed adsorption (qv) processes using adsorbants such as siHca, molecular sieves, or activated charcoal. Eor condensation processes, cooling can be provided by refrigeration units which frequently use vapor-compression cycles with propane as the refrigerant or by... 

Adsorption systems employing molecular sieves are available for feed gases having low acid gas concentrations. Another option is based on the use of polymeric, semipermeable membranes which rely on the higher solubiHties and diffusion rates of carbon dioxide and hydrogen sulfide in the polymeric material relative to methane for membrane selectivity and separation of the various constituents. Membrane units have been designed that are effective at small and medium flow rates for the bulk removal of carbon dioxide. 

Highly pure / -hexane can be produced by adsorption on molecular sieves (qv) (see Adsorption, liquid separation) (43). The pores admit normal paraffins but exclude isoparaffins, cycloparaffins, and aromatics. The normal paraffins are recovered by changing the temperature and/or pressure of the system or by elution with a Hquid that can be easily separated from / -hexane by distillation. Other than ben2ene, commercial hexanes also may contain small concentrations of olefins (qv) and compounds of sulfur, oxygen, and chlorine. These compounds caimot be tolerated in some chemical and solvent appHcations. In such cases, the commercial hexanes must be purified by hydrogenation. 

A wide range and a number of purification steps are required to make available hydrogen/synthesis gas having the desired purity that depends on use. Technology is available in many forms and combinations for specific hydrogen purification requirements. Methods include physical and chemical treatments (solvent scmbbing) low temperature (cryogenic) systems adsorption on soHds, such as active carbon, metal oxides, and molecular sieves, and various membrane systems. Composition of the raw gas and the amount of impurities that can be tolerated in the product determine the selection of the most suitable process. 

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