Membrane separation processes reverse osmosis

The traditional membrane separation processes (reverse osmosis, micro-, ultra- and nanofiltration, electrodialysis, perva-poration, etc.), already largely used in many different applications, are today combined with new membrane systems such as CMRs and membrane contactors. Membranes are applied not only in traditional separation processes such as seawater desalination but also in medicine, bioengineering, microelectronics, the life in the space, etc. 

The range of application of the three pressure-driven membrane water separation processes—reverse osmosis, ultrafiltration and microfiltration—is illustrated in Figure 1.2. Ultrafiltration (Chapter 6) and microfiltration (Chapter 7) are basically similar in that the mode of separation is molecular sieving through increasingly fine pores. Microfiltration membranes filter colloidal particles and bacteria from 0.1 to 10 pm in diameter. Ultrafiltration membranes can be used to filter dissolved macromolecules, such as proteins, from solutions. The mechanism of separation by reverse osmosis membranes is quite different. In reverse osmosis membranes (Chapter 5), the membrane pores are so small, from 3 to 5 A in diameter, that they are within the range of thermal motion of the polymer... 

Reverse osmosis is a high-pressure membrane separation process (20 to 100 bar) which can be used to reject dissolved inorganic salt or heavy metals. The concentrated waste material produced by membrane process should be recycled if possible but might require further treatment or disposal. 

T. Matsuura. Synthetic Membranes and Membrane Separation Processes. Boca Raton CRC Press, 1994 P. Hoornaert. Reverse Osmosis. Oxford Pergamon, 1984. 

If you were to place a solution and a pure solvent in the same container but separate them by a semipermeable membrane (which allows the passage of some molecules, but not all particles) you would observe that the level of the solvent side would decrease while the solution side would increase. This indicates that the solvent molecules are passing through the semipermeable membrane, a process called osmosis. Eventually the system would reach equilibrium, and the difference in levels would remain constant. The difference in the two levels is related to the osmotic pressure. In fact, one could exert a pressure on the solution side exceeding the osmotic pressure, and solvent molecules could be forced back through the semipermeable membrane into the solvent side. This process is called reverse osmosis and is the basis of the desalination of seawater for drinking purposes. These processes are shown in Figure 13.1. 

Reverse osmosis" is the popular name of a general process for the separation of substances in solution. The process consists in letting the solution flow under pressure through an appropriate porous membrane (called the "reverse osmosis membrane") and withdrawing the membrane permeated product generally at atmospheric pressure and surrounding temperature. 

We can use the same filtration principle for the separation of small particles down to small size of the molecular level by using polymeric membranes. Depending upon the size range of the particles separated, membrane separation processes can be classified into three categories microfiltration, ultrafiltration, and reverse osmosis, the major differences of which are summarized in Table 10.2. 

The four developed industrial membrane separation processes are microfiltration, ultrafiltration, reverse osmosis, and electrodialysis. These processes are all well established, and the market is served by a number of experienced companies. 

B. Baum, W. Holley, Jr and R.A. White, Hollow Fibres in Reverse Osmosis, Dialysis, and Ultrafiltration, in Membrane Separation Processes, P. Meares (ed.), Elsevier, Amsterdam, pp. 187-228 (1976). 

The layer of solution immediately adjacent to the membrane surface becomes depleted in the permeating solute on the feed side of the membrane and enriched in this component on the permeate side. Equivalent gradients also form for the other component. This concentration polarization reduces the permeating component s concentration difference across the membrane, thereby lowering its flux and the membrane selectivity. The importance of concentration polarization depends on the membrane separation process. Concentration polarization can significantly affect membrane performance in reverse osmosis, but it is usually well controlled in industrial systems. On the other hand, membrane performance in ultrafiltration, electrodialysis, and some pervaporation processes is seriously affected by concentration polarization. 

Most gas separation processes require that the selective membrane layer be extremely thin to achieve economical fluxes. Typical membrane thicknesses are less than 0.5 xm and often less than 0.1 xm. Early gas separation membranes [22] were adapted from the cellulose acetate membranes produced for reverse osmosis by the Loeb-Sourirajan phase separation process. These membranes are produced by precipitation in water the water must be removed before the membranes can be used to separate gases. However, the capillary forces generated as the liquid evaporates cause collapse of the finely microporous substrate of the cellulose acetate membrane, destroying its usefulness. This problem has been overcome by a solvent exchange process in which the water is first exchanged for an alcohol, then for hexane. The surface tension forces generated as liquid hexane is evaporated are much reduced, and a dry membrane is produced. Membranes produced by this method have been widely used by Grace (now GMS, a division of Kvaemer) and Separex (now a division of UOP) to separate carbon dioxide from methane in natural gas. 

Reverse osmosis retains all components except water, whereas ultrafiltration is primarily a size-exclusion-based pressure-driven membrane separation process. The... 

Because of the low energy requirements of separations by reverse osmosis, much attention has been devoted to other separations of aqueous solutions, at least on a laboratory scale, for instance, or ethanol/water. Membranes have been found that are moderately effective, but the main obstacle to the process is the very... 

Membrane technology may become essential if zero-discharge mills become a requirement or legislation on water use becomes very restrictive. The type of membrane fractionation required varies according to the use that is to be made of the treated water. This issue is addressed in Chapter 35, which describes the apphcation of membrane processes in the pulp and paper industry for treatment of the effluent generated. Chapter 36 focuses on the apphcation of membrane bioreactors in wastewater treatment. Chapter 37 describes the apphcations of hollow fiber contactors in membrane-assisted solvent extraction for the recovery of metallic pollutants. The apphcations of membrane contactors in the treatment of gaseous waste streams are presented in Chapter 38. Chapter 39 deals with an important development in the strip dispersion technique for actinide recovery/metal separation. Chapter 40 focuses on electrically enhanced membrane separation and catalysis. Chapter 41 contains important case studies on the treatment of effluent in the leather industry. The case studies cover the work carried out at pilot plant level with membrane bioreactors and reverse osmosis. Development in nanofiltration and a case study on the recovery of impurity-free sodium thiocyanate in the acrylic industry are described in Chapter 42. 

In this chapter, we will introduce fundamental concepts of the membrane and membrane-separation processes, such as membrane definition, membrane classification, membrane formation, module configuration, transport mechanism, system design, and cost evaluation. Four widely used membrane separation processes in water and wastewater treatment, namely, microfiltration (MF), ultrafiltration (UF), nanofiltrafion (NF), and reverse osmosis (RO), will be discussed in detail. The issue of membrane foufing together with its solutions will be addressed. Several examples will be given to illustrate the processes. 

Cellulose acetate is the material for the first-generation reverse osmosis (RO) membranes. The announcement of cellulose acetate membranes for seawater desalination by Loeb and Sourirajan in 1960 triggered the applications of membrane separation processes in many industrial sectors. Cellulose acetate membranes are prepared by the dry-wet phase inversion technique. 

Reverse osmosis is a cross-flow membrane separation process which separates a feed stream into a product stream and a reject stream. The recovery of a reverse osmosis plant is defined as a percentage of feedwater that is recovered as product water. As all of the feedwater must be pretreated and pressurized, it is economically prudent to maximize the recovery in order to minimize power consumption and the size of the pretreatment equipment. Since most of the salts remain in the reject stream, the concentration of salts increases in that stream with increased recovery. For instance, at 50% recovery, the salt concentration in the reject is about double that of the feed and at 90% recovery, the salt concentration in the reject is nearly 10 times that of the feed. In cases of sparingly soluble salts, such as calcium sulfate, the solubility limits may be exceeded at a high recovery. This could result in precipitation of the salt on the membrane surface resulting in decreased flux and/or increased salt passage. In addition, an increase in recovery will increase the average salt concentration in the feed/reject stream and this produces a product water with increased salt content. Consequently, the recovery of a reverse osmosis plant is established after careful consideration of the desired product quality, the solubility limits of the feed constituents, feedwater availability and reject disposal requirements. 

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