Flame retardant properties

Acryhc and modacryhc fibers are sold mainly as staple and tow products with small amounts of continuous filament fiber sold in Europe and Japan. Staple lengths may vary from 25 to 150 mm, depending on the end use. Eiber deniers may vary from 1.3 to 17 dtex (1.2 to 15 den) 3.2 dtex (3.0 den) is the standard form. The appearance of acryhcs under microscopical examination may differ from that of modacryhcs in two respects. Eirst, the cross sections (Eig. 1) of acryhcs are generally round, bean-shaped, or dogbone-shaped. The modacryhcs, on the other hand, vary from irregularly round to ribbon-like. The modacryhcs may also contain pigment-like particles of antimony oxide to enhance their flame-retardant properties. 

Molybdenum Oxides. Molybdenum was one of the first elements used to retard the flames of ceUulosics (2). Mote recently it has been used to impart flame resistance and smoke suppression to plastics (26). Molybdic oxide, ammonium octamolybdate, and zinc molybdate ate the most widely used molybdenum flame retardants. Properties ate given in Table 5. These materials ate recommended almost exclusively for poly(vinyl chloride), its alloys, and unsaturated polyesters (qv). 

The first HFIP-based polycarbonate was synthesi2ed from bisphenol AF with a nonfluorkiated aromatic diol (bisphenol A) and phosgene (121,122). Incorporation of about 2—6% of bisphenol AF and bisphenol A polycarbonate improved the dimensional stabkity and heat-distortion properties over bisphenol A homopolycarbonate. Later developments in this area concern the flame-retardant properties of these polymers (123,124). 

Chemical treatments commonly appHed to cormgated paperboard packaging materials include additives that impart various degrees of water resistance, humidity resistance, oil and grease resistance, product abrasion resistance, product corrosion resistance, adhesion release properties, flame-retardant properties, nonskid properties, and static electricity control properties to the finished package (1,2). 

Vinyl chloride has gained worldwide importance because of its industrial use as the precursor to PVC. It is also used in a wide variety of copolymers. The inherent flame-retardant properties, wide range of plastici2ed compounds, and low cost of polymers from vinyl chloride have made it a major industrial chemical. About 95% of current vinyl chloride production worldwide ends up in polymer or copolymer appHcations (83). Vinyl chloride also serves as a starting material for the synthesis of a variety of industrial compounds, as suggested by the number of reactions in which it can participate, although none of these appHcations will likely ever come anywhere near PVC in terms of volume. The primary nonpolymeric uses of vinyl chloride are in the manufacture of vinyHdene chloride and tri- and tetrachloroethylene [127-18-4] (83). 

Also of interest are salts of melamine (see Chapter 24). In the nylons these can be used with bright colours (unlike red phosphorus) and do not adversely affect electrical properties. They do, however, decompose at about 320°C. Similar materials are very important in giving flame-retardant properties to polyurethane foams. 

Antimony trioxide (SbaOj). It is produced from stibnite (antimony sulphide). Some typical properties are density 5.2-5.67 g/cm- pH of water suspension 2-6.5 particle size 0.2-3 p,m specific surface area 2-13 m-/g. Antimony trioxide has been the oxide universally employed as flame retardant, but recently antimony pentoxide (SbaOs) has also been used. Antimony oxides require the presence of a halogen compound to exert their fire-retardant effect. The flame-retarding action is produced in the vapour phase above the burning surface. The halogen and the antimony oxide in a vapour phase (above 315 C) react to form halides and oxyhalides which act as extinguishing moieties. Combination with zinc borate, zinc stannate and ammonium octamolybdate enhances the flame-retarding properties of antimony trioxide. 

Table 13 Flame Retardant Properties of NR-PBPCP System...

Fire retardancy is an often occurring theme in phosphazene chemistry and numerous reviews have focused on this subject over the years [ 10,44,387,393,396, 582]. In this article we will treat only aspects related to the flame-retardant properties of aryloxyphosphazene copolymers, which are the subject of the greatest number of applications. 

The development relative to the flame-retardant properties of polyphosphazenes has been principally centred around the aryloxyphosphazenes copolymers II. 

Recently, several reports of the flame-retardant properties of boron-containing bisphenol-A resins have appeared from Gao and Liu.89 The synthesis of a boron-containing bisphenol-A formaldehyde resin (64 and 65) (Fig. 42) from a mixture of bisphenol-A, formaldehyde, and boric acid, in the mole ratio 1 2.4 0.5, has been reported.893 The kinetics of the thermal degradation and thermal stability of the resins were determined by thermal analysis. The analysis revealed that the resin had higher heat resistance and oxidative resistance than most common phenol-formaldehyde resins. 

Of the tin additives studied, the anhydrous and hydrated zinc stannates, ZnSnO and ZnSn(OH), respectively, are considerably more effective flame-retardant synergists with the bromine present in the plastic than 8-stannic acid (Figure 1). In line with this observation, oxidic tin-zinc systems have previously been found to exhibit superior flame-retardant properties to tin oxides alone (19-22). In addition, ZnSnO, gives higher values of 01 than Sb20, incorporation levels studied, and, in fact, the 1% ZnSnO - containing plastics outperform samples containing 2% Sb O,. 

In general, tin compounds do not exhibit flame-retardant properties in halogen-free polymer systems, unless the composition contains a high inorganic filler loading. However, tin additives often act as smoke suppressants in non-halogenated polymers. 

In 2000, NEC developed an epoxy resin with what it describes as a fire-retardant structure that avoids the need for either TBBA or phosphorus-based flame retardants in circuit boards. The new resin contains a metal hydroxide retardant. The company claims the new board is almost totally free of pollutants, and is easy to process and thermally recycle. By also integrating flame retardant properties within the board, use of the metal hydroxide is minimised, while offering good electrical properties, higher heat resistance and improved processing characteristics. ... 

Green J (1989) Flame retardants and smoke suppressants. In Katz HS, MUewski JV (eds) Handbook of fiUers for plastics. Van Nostrand, New York, chapter 4, p93 Hornsby PR, Watson CL (1986) Plast Rubber Process Appl 6 169 Rothon RN (1995) Effects of particulate fiUers on flame retardant properties of polymers. In Rothon RN (ed) Particulate-fiUed polymer composites. Longman, Harlow, Chap 6,p207... 

The phosphazene backbone also possesses unusual features that lead to a range of potential applications for these easily processed materials (Figure For example, it is extremely flexible and polyalkoxypho-sphazenes such as the -butoxy derivative [P(0"Bu)2=N] possess glass transition temperatures Tg of below -100 Furthermore, the P-N main chain is thermally and oxidatively stable, optically transparent from 220 nm to the near-infrared region and it imparts flame-retardant properties. 

Nano-modified aluminum trihydrate show a good synergistic characteristics for improving the flame retardant properties of HIPS, when combined with red phosphorus (23). 

S. Chang, T. Xie, and G. Yang, Effects of polystyrene-encapsulated magnesium hydroxide on rheological and flame-retarding properties of HIPS composites, Polym. Degrad. Stab., 91(12) 3266-3273, December 2006. 

Dicylopentadiene Resins. Dicyclopentadiene (DCPD) can be used as a reactive component in polyester resins in two distinct reactions with maleic anhydride (7). The addition reaction of maleic anhydride in the presence of an equivalent of water produces a dicyclopentadiene acid maleate that can condense with ethylene or diethylene glycol to form low molecular weight, highly reactive resins. These resins, introduced commercially in 1980, have largely displaced 0 0-phthalic resins in marine applications because of beneficial shrinkage properties that reduce surface profile. The inherent low viscosity of these polymers also allows for the use of high levels of fillers, such as alumina trihydrate, to extend the resin-enhancing, flame-retardant properties for application in bathtub products (Table 4). 

Flame-Retardant Resins. Flame-retardant resins are formulated to conform to fire safety specifications developed for construction as well as marine and electrical applications. Resins produced from halogenated intermediates (Table 5) are usually processed at lower temperatures (180°C) to prevent excessive discoloration. Dibromoneopentyl glycol [3296-90-0] (DBNPG) also requires glass-lined equipment due to its corrosive nature. Tetrabromophthalic anhydride (TBPA) and chlorendic anhydride (8) are formulated with ethylene glycols to maximize flame-retardant properties reaction cycle times are about 12 h. Resins are also produced commercially by the in situ bromination of polyester resins derived from tetrahydrophthalic anhydride... 

---