Chemical resistant equipment

The most common applications are chemical-resistant equipment, tanks and pipes, and structural automobile parts. Resins can also be formulated for SMC and BMC systems, with excellent specific properties, such as dimensional stability, heat resistance, and resistance to oil. 

Nitrile mbber finds broad application in industry because of its excellent resistance to oil and chemicals, its good flexibility at low temperatures, high abrasion and heat resistance (up to 120°C), and good mechanical properties. Nitrile mbber consists of butadiene—acrylonitrile copolymers with an acrylonitrile content ranging from 15 to 45% (see Elastomers, SYNTHETIC, NITRILE RUBBER). In addition to the traditional applications of nitrile mbber for hoses, gaskets, seals, and oil well equipment, new applications have emerged with the development of nitrile mbber blends with poly(vinyl chloride) (PVC). These blends combine the chemical resistance and low temperature flexibility characteristics of nitrile mbber with the stability and ozone resistance of PVC. This has greatly expanded the use of nitrile mbber in outdoor applications for hoses, belts, and cable jackets, where ozone resistance is necessary. 

The principal uses of PCTFE plastics remain in the areas of aeronautical and space, electrical/electronics, cryogenic, chemical, and medical instmmentation industries. AppHcations include chemically resistant electrical insulation and components cryogenic seals, gaskets, valve seats (56,57) and liners instmment parts for medical and chemical equipment (58), and medical packaging fiber optic appHcations (see Fiber optics) seals for the petrochemical /oil industry and electrodes, sample containers, and column packing in analytical chemistry and equipment (59). 

Yokes. The need to couple the end cover to the body of the vessel may be avoided if yokes, external to the vessel, are used to resist the load arising from the internal pressure acting on the closures. However the necessity to move the vessel out of the yoke and remove one of the closures to gain access to the inside of the vessel limits its use for chemical process equipment. Yokes may be pinned, welded, bolted, or wire wound. Both the vessel and yoke maybe wire wound (136). 

Chromium is the most effective addition to improve the resistance of steels to corrosion and oxidation at elevated temperatures, and the chromium—molybdenum steels are an important class of alloys for use in steam (qv) power plants, petroleum (qv) refineries, and chemical-process equipment. The chromium content in these steels varies from 0.5 to 10%. As a group, the low carbon chromium—molybdenum steels have similar creep—mpture strengths, regardless of the chromium content, but corrosion and oxidation resistance increase progressively with chromium content. 

Appropriate protective clothing and equipment should be worn to minimize exposure to methacrylate liquids and vapors. Chemically resistant clothes and gloves and splash-proof safety goggles ate recommended. The working area should be adequately ventilated to limit vapors. Should chemical exposure occur, contaminated clothing should be removed and the affected area washed with copious amounts of water. Medical attention should be sought if symptoms appear. Eurther information about methyl methacrylate and other methacrylates is available (141). 

Corrosion. Copper and selected copper aHoys perform admirably in many hostile environments. Copper aHoys with the appropriate corrosion resistance characteristics are recommended for atmospheric exposure (architectural and builder s hardware), for use in fresh water supply (plumbing lines and fittings), in marine appHcations (desalination equipment and biofouling avoidance), for industrial and chemical plant equipment (heat exchangers and condensers), and for electrical/electronic appHcations (coimectors and semiconductor package lead-frames) (30) (see Packaging). 

The thermal stabiUty of epoxy phenol—novolak resins is useful in adhesives, stmctural and electrical laminates, coatings, castings, and encapsulations for elevated temperature service (Table 3). Filament-wound pipe and storage tanks, liners for pumps and other chemical process equipment, and corrosion-resistant coatings are typical appHcations using the chemically resistant properties of epoxy novolak resins. 

Powder Costings. Epoxy-based powder coatings exhibit useful properties such as exceUent adhesion, abrasion resistance, hardness, and chemical resistance. The appHcation possibUities are diverse, including refrigerator liners, oU filters, hospital equipment, primers, shelving, automobUe springs, and fire extinguishers. 

The most chemical-resistant plastic commercially available today is tetrafluoroethylene or TFE (Teflon). This thermoplastic is practically unaffected by all alkahes and acids except fluorine and chlorine gas at elevated temperatures and molten metals. It retains its properties up to 260°C (500°F). Chlorotrifluoroethylene or CTFE (Kel-F, Plaskon) also possesses excellent corrosion resistance to almost all acids and alkalies up to 180°C (350°F). A Teflon derivative has been developed from the copolymerization of tetrafluoroethylene and hexafluoropropylene. This resin, FEP, has similar properties to TFE except that it is not recommended for continuous exposures at temperatures above 200°C (400°F). Also, FEP can be extruded on conventional extrusion equipment, while TFE parts must be made by comphcated powder-metallurgy techniques. Another version is poly-vinylidene fluoride, or PVF2 (Kynar), which has excellent resistance to alkahes and acids to 150°C (300°F). It can be extruded. A more recent development is a copolymer of CTFE and ethylene (Halar). This material has excellent resistance to strong inorganic acids, bases, and salts up to 150°C. It also can be extruded. 

This copolymer has proved particularly suitable for wire and cable insulation, with many grades being rated at 155°C for 20 000 h continuous exposure. It is extensively used in electrical systems for aircraft, underground railways, computers, telecommunications installations and heating circuits. Because of its toughness combined with its heat and chemical resistance it also finds use for lining pumps and valves and other equipment for the chemical industry and for laboratory ware. 

Lining vessels and equipment using this type of construction consists of a membrane, acid-resistant bricks or tiles, and chemical-resistant mortar for joining the bricks (tiles) together. 

Plastics are highly resistant to a variety of chemicals. They have a high strength per unit weight of material therefore, they are of prime importance to the designer of chemical process equipment. Their versatility in properties has provided new and innovative designs of equipment. They are excellent substitutes for expensive nonferrous metals. 

These compounds are particularly advantageous for equipment exposed to low temperatures. This plastic containing chlorinated ethylene does not differ significantly in chemical resistance from rigid PVC, but does have a slightly lower creep strength. 

Paints based on phenolic resins are oil modified to permit drying at ambient temperatures. They are very suitable for most industrial atmospheres. Paints with a higher standard of chemical resistance are required for equipment that is splashed by corrosive process liquors. 

Personal protective equipment (PPE) Devices and apparel worn by employees to prevent or reduce exposure to health and safety hazards in any adverse environment. Examples include respirators, gloves, chemical-resistant overalls, earplugs, and safety glasses. 

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