Rubber acrylonitrile

Nitrile rubber (butadiene-acrylonitrile rubber) (also ... 

The butadiene-acrylonitrile rubbers were first prepared about 1930 about five years after the initial development of free-radical-initiated emulsion polymerisation. Commercial production commenced in Germany in 1937, with the product being known as Buna N. By the late 1980s there were about 350 grades marketed by some 20 producers and by the early 1990s world production was of the order of 250000 tonnes per annum, thus classifying it as a major special purpose rubber. 

The common feature of these materials was that all contained a high proportion of acrylonitrile or methacrylonitrile. The Vistron product, Barex 210, for example was said to be produced by radical graft copolymerisation of 73-77 parts acrylonitrile and 23-27 parts by weight of methyl acrylate in the presence of a 8-10 parts of a butadiene-acrylonitrile rubber (Nitrile rubber). The Du Pont product NR-16 was prepared by graft polymerisation of styrene and acrylonitrile in the presence of styrene-butadiene copolymer. The Monsanto polymer Lopac was a copolymer of 28-34 parts styrene and 66-72 parts of a second monomer variously reported as acrylonitrile and methacrylonitrile. This polymer contained no rubbery component. 

During the past four decades phenolic resins have become of increased significance in rubber compounding. For example, the resin based on cashew nut shell liquid, which contains phenolic bodies such as anacardic acid (Figure 23.23), may, when blended with hexamine, be incorporated into nitrile rubber (butadiene-acrylonitrile rubber). 

Other polymers used in the PSA industry include synthetic polyisoprenes and polybutadienes, styrene-butadiene rubbers, butadiene-acrylonitrile rubbers, polychloroprenes, and some polyisobutylenes. With the exception of pure polyisobutylenes, these polymer backbones retain some unsaturation, which makes them susceptible to oxidation and UV degradation. The rubbers require compounding with tackifiers and, if desired, plasticizers or oils to make them tacky. To improve performance and to make them more processible, diene-based polymers are typically compounded with additional stabilizers, chemical crosslinkers, and solvents for coating. Emulsion polymerized styrene butadiene rubbers (SBRs) are a common basis for PSA formulation [121]. The tackified SBR PSAs show improved cohesive strength as the Mooney viscosity and percent bound styrene in the rubber increases. The peel performance typically is best with 24—40% bound styrene in the rubber. To increase adhesion to polar surfaces, carboxylated SBRs have been used for PSA formulation. Blends of SBR and natural rubber are commonly used to improve long-term stability of the adhesives. 

Chloroprene Acrylonitrile rubber Vol increases and sample loses elasticity Unsuitable... 

Finally, the solubility parameter of the adhesive and the substrate must be close. Without getting too teehnieal, the solubility parameter is a rough estimate of polarity. The old saying like dissolves like can be extended to like bonds like. More aeeurately, the solubility parameter is the ealeulated potential energy of 1 em of material for eommon solvents. Polymers are assigned solubility parameters of solvents in which they are soluble. Table 19.3 lists solubility parameters for various solvents and polymers. As an example of how to use this table, butadiene-acrylonitrile rubber with 6= 9.5 bonds natural rubber (6= V.9-8.3) to phenolic plastics (6= 11.5). Note that its solubility parameter is between that of the two substrates. 

CTBN Carboxyl-Terminated Butadiene Acrylonitrile Rubber... 

In summaiy, theie aie a lange of vulcanizing systems which can be used for natural rubber, and the choice is dependent on the combination of properties required. No single one offers ideal, all-around properties combined with good heat resistance. The end user has to be selective, according to the properties required foi the final application. Certain properties such as oil resistance and gas permeability have been omitted from Table 3, because in legaid to these properties natural mbbei is substantially inferior to synthetic mbbers such as acrylonitrile rubber and halobutyl rubber (see Elastomers,... 

Acrylan, Dyne/ and Vinyon N are also acrylate resins or acrylics since they are copolymers of acrylonitrile. Acrylic rubbers, including acrylonitrile rubber are also of this general class Refs for Ethyl Methacrylate l)Beil 2, 423, (191) [399] 2)K.Auwers ... 

Styrene butadiene rubber Polyisoprenerubber (Synthetic natural rubber) Butadiene acrylonitrile rubber Polybutadiene rubber Chlorobutadiene rubber... 

CTBN carboxyl-terminated butadiene-acrylonitrile rubber DETA diethylenetriamine... 

From practical compounding experience, we would predict that a butadiene-acrylonitrile rubber will co-vulcanize across an interface with... 

The carboxyl terminated butadiene-acrylonitrile rubber, which is soluble initially in the liquid phase, precipitates out as a second phase during the crosslinking reaction of the epoxy. The cured specimens are... 

For epoxy networks modified by liquid reactive rubbers, it is not so easy to discuss these parameters separately, because they are interdependent. For example, an increase in the acrylonitrile content of the carboxy-termi-nated butadiene acrylonitrile rubber (CTBN) induces a size reduction of the rubbery domains but also a higher miscibility with the epoxy-rich phase, leading to a higher amount remaining dissolved in the matrix at the end of cure (Chapter 8). It is not possible to separate the influence of these two effects on toughness. 

Some dicyanate-containing compositions, which contain rubbers as flexibilizing components, were described in the preceding chapters. There were also patent applications made, where dicyanates were claimed as additives in typical rubber mixtures. In such mixtures, butadiene-acrylonitrile rubber is used. The main components of such binders are nitrile rubber, BPA/DC and methylethylketone. They contain, moreover, Zn octoate and Fe203 [144] or ZnO and sulfur [145]. Isoprene-acryloni-trile rubber, BPA/DC prepolymer, Zn octoate, DABCO and benzoyl peroxide were dissolved in a methylethylketone-dimethylformamide mixture. Glass fiber was impregnated with the obtained solution [146]. 

On the other hand, some mechanically compatible blends as well as some dispersed two-phase systems have made respectable inroads into the commercial scene. Many of these are blends of low-impact resins with high-impact elastomeric polymers examples are polystyrene/rubber, poly (styrene-co-acrylonitrile) /rubber, poly (methyl methacrylate) /rubber, poly (ethylene propylene)/propylene rubber, and bis-A polycarbonate/ ABS as well as blends of polyvinyl chloride with ABS or PMMA or chlorinated polyethylene. 

Random copolymers -A-A-A-B-A-B-B-A-A- Styrene-butadiene rubber Styrene-acrylonitrile rubber Ethylene-vinyl acetate copolymer... 

FIG. 18.3 Activation energy of diffusion as a function of Tg for 21 different polymers from low to high temperatures, ( ) odd numbers (O) even numbers 1. Silicone rubber 2. Butadiene rubber 3. Hydropol (hydrogenated polybutadiene = amorphous polyethylene) 4. Styrene/butadiene rubber 5. Natural rubber 6. Butadiene/acrylonitrile rubber (80/20) 7. Butyl rubber 8. Ethylene/propylene rubber 9. Chloro-prene rubber (neoprene) 10. Poly(oxy methylene) 11. Butadiene/acrylonitrile rubber (60/40) 12. Polypropylene 13. Methyl rubber 14. Poly(viny[ acetate) 15. Nylon-11 16. Poly(ethyl methacrylate) 17. Polyethylene terephthalate) 18. Poly(vinyl chloride) 19. Polystyrene 20. Poly (bisphenol A carbonate) 21. Poly(2,6 dimethyl-p.phenylene oxide). 

Rubber as the Disperse Phase. In polyblend systems, a rubber is masticated mechanically with a polymer or dissolved in a polymer solution. At the conclusion of blending, a rubber is dispersed in a resin as particles of spherical or irregular shape. We can further subdivide this system into three classes according to the major intermolecular forces governing adhesion (a) by dispersion forces—e.g., the polyblend of two incompatible polymers, (b) by dipole interaction—e.g., the polyblend of polyvinyl chloride and an acrylonitrile rubber (56), and (c) by covalent bond—e.g., an epoxy resin reinforced with an acid-containing elastomer reported by McGarry (43). 

Wettability of Elastomers and Copolymers. The wettability of elastomers (37, 38) in terms of critical surface tension was reported previously. The elastomers commonly used for the reinforcement of brittle polymers are polybutadiene, styrene-butadiene random and block copolymers, and butadiene-acrylonitrile rubber. Critical surface tensions for several typical elastomers are 31 dyne/cm. for "Diene rubber, 33 dyne/cm. for both GR-S1006 rubber and styrene-butadiene block copolymer (25 75) and 37 dyne/cm. for butadiene-acrylonitrile rubber, ( Paracril BJLT nitrile rubber). The copolymerization of butadiene with a relatively polar monomer—e.g., styrene or acrylonitrile—generally results in an increase in critical surface tension. The increase in polarity is also reflected in the increase in the solubility parameter (34,39, 40) and in the increase of glass temperature (40). We also noted a similar increase in critical surface tensions of styrene-acrylonitrile copolymers with the... 

This specification covers expanded unicellular elastomeric plastic material in sheet form intended for use in shock-absorbent containers, impermeable extreme-cold-weather jackets, and decorative insulations. The material specified is a blend of vinyl and a butadiene-acrylonitrile rubber or other thermosetting elastomeric material. Recycled material use is encouraged. 

For van der Waals interaction, o. =2.5 and P = 14.1. For the system containing carboxylated acrylonitrile rubber and ISAF carbon black, a = 4 and P = 42. If ISAF carbon black is oxidized, a remains the same and P increases to 53 which is consistent with the fact that oxidized carbon black has more reactive sites and therefore molecular interaction should increase." When the system is vulcanized, P further increases to 62 for ISAF carbon black and to 68 for oxidized carbon black, meaning that additional interactions occur. Additional mixing also increases the value of a. This is what mixing is intended to do. Because mixing increases the... 

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